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Alpha Natural Resources 10-K 2009 Documents found in this filing:
SECURITIES
AND EXCHANGE COMMISSION
Washington, D.C.
20549
Form 10-K
(Mark
One)
OR
Commission
File No. 1-32423
ALPHA
NATURAL RESOURCES, INC.
(Exact
name of registrant as specified in its charter)
Registrant's
telephone number, including area code:
(276) 619-4410
Securities
registered pursuant to Section 12(b) of the Act:
Securities
registered pursuant to Section 12(g) of the Act:
None
Indicate
by check mark if the registrant is a well-known seasoned issuer, as defined in
Rule 405 of the Securities Act. Yes þ No ¨
Indicate
by check mark if the registrant is not required to file reports pursuant to
Section 13 or Section 15(d) of the Act. Yes ¨ No þ
Indicate
by check mark whether the registrant (1) has filed all reports required to
be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934
during the preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has been subject to
such filing requirements for the past 90 days. Yes þ No ¨
Indicate
by check mark if disclosure of delinquent filers pursuant to Item 405 of
Regulation S-K is not contained herein, and will not be contained, to the
best of registrant's knowledge, in definitive proxy or information statements
incorporated by reference in Part III of this Form 10-K or any
amendment to this Form 10-K. þ
Indicate
by check mark whether the registrant is a large accelerated filer, an
accelerated filer, a non-accelerated filer, or a smaller reporting company. See
the definitions of “large accelerated filer,” “accelerated filer” and “smaller
reporting company” in Rule 12b-2 of the Exchange Act.
Indicate
by check mark whether the registrant is a shell company (as defined in Exchange
Act Rule 12b-2). Yes ¨ No þ
The
aggregate market value of the Common Stock held by non-affiliates of the
registrant on June 30, 2008, was approximately $7,350,657,574 based on the
last sales price reported that date on the New York Stock Exchange of $104.29
per share. In determining this figure, the registrant has assumed that all of
its directors and executive officers are affiliates. Such assumptions should not
be deemed to be conclusive for any other purpose.
Common
Stock, $0.01 par value, outstanding as of February 25, 2009 –
70,885,188 shares.
DOCUMENTS
INCORPORATED BY REFERENCE
Part III
incorporates certain information by reference from the registrant's definitive
proxy statement for the 2009 annual meeting of stockholders (the “Proxy
Statement”), which will be filed no later than 120 days after the close of
the registrant's fiscal year ended December 31, 2008. CAUTIONARY
NOTE REGARDING FORWARD LOOKING STATEMENTS
This
report includes statements of our expectations, intentions, plans and beliefs
that constitute “forward-looking statements” within the meaning of
Section 27A of the Securities Act of 1933 and Section 21E of the
Securities Exchange Act of 1934 and are intended to come within the safe harbor
protection provided by those sections. These statements, which involve risks and
uncertainties, relate to analyses and other information that are based on
forecasts of future results and estimates of amounts not yet determinable and
may also relate to our future prospects, developments and business strategies.
We have used the words “anticipate,” “believe,” “could,” “estimate,” “expect,”
“intend,” “may,” “plan,” “predict,” “project,” “should” and similar terms and
phrases, including references to assumptions, in this report to identify
forward-looking statements. These forward-looking statements are made based on
expectations and beliefs concerning future events affecting us and are subject
to uncertainties and factors relating to our operations and business
environment, all of which are difficult to predict and many of which are beyond
our control, that could cause our actual results to differ materially from those
matters expressed in or implied by these forward-looking
statements.
The
following factors are among those that may cause actual results to differ
materially from our forward-looking statements:
When
considering these forward-looking statements, you should keep in mind the
cautionary statements in this report and the documents incorporated by
reference. We do not undertake any responsibility to release publicly any
revisions to these forward-looking statements to take into account events or
circumstances that occur after the date of this report. Additionally, we do not
undertake any responsibility to update you on the occurrence of any
unanticipated events, which may cause actual results to differ from those
expressed or implied by the forward-looking statements contained in this
report.
TABLE
OF CONTENTS
PART I
Overview
We are a
leading Appalachian coal supplier. We produce, process and sell steam and
metallurgical (“met”) coal from eight regional business units, which, as of
December 31, 2008, were supported by 34 active underground mines, 27 active
surface mines and 11 preparation plants located throughout Virginia, West
Virginia, Kentucky, and Pennsylvania, as well as a road construction business in
West Virginia and Virginia that recovers coal. We also sell coal produced by
others, the majority of which we process and/or blend with coal produced from
our mines prior to resale, providing us with a higher overall margin for the
blended product than if we had sold the coals separately.
Steam
coal, which is primarily purchased by large utilities and industrial customers
as fuel for electricity generation, accounted for approximately 58% of our 2008
coal sales volume. The majority of our steam coal sales volume in 2008 consisted
of high Btu (above 12,500 Btu content per pound), low sulfur (sulfur content of
1.5% or less) coal, which typically sells at a premium to lower-Btu,
higher-sulfur steam coal. Metallurgical coal, which is used primarily to make
coke, a key component in the steel making process, accounted for approximately
42% of our 2008 coal sales volume. Metallurgical coal generally sells at a
premium over steam coal because of its higher quality and its value in the
steelmaking process as the raw material for coke. We believe that the use of the
coal we sell will grow when and if demand for power and steel
increases.
During
2008, we sold a total of 28.3 million tons of steam and metallurgical coal
and generated coal revenues of $2.2 billion, EBITDA from continuing
operations of $405.5 million and income from continuing operations of
$161.3 million. We define and reconcile EBITDA from continuing operations
and explain its importance in Item 6 under “Selected Financial Data.” Our
coal sales during 2008 consisted of 23.4 million tons of produced and processed
coal, including 1.5 million tons purchased from third parties and processed
at our processing plants or loading facilities prior to resale, and
4.9 million tons of purchased coal that we resold without processing.
Approximately 65% of the purchased coal in 2008 was blended with coal produced
from our mines prior to resale. Approximately 52% of our total revenue in 2008
was derived from sales made outside the United States, primarily in Brazil,
Egypt, Turkey, Russia and Canada.
As of
December 31, 2008, we owned or leased 599.7 million tons of proven and probable
coal reserves. Of our total proven and probable reserves, approximately 83% are
low sulfur reserves, with approximately 60% having sulfur content below 1%.
Approximately 88% of our total proven and probable reserves have a high Btu
content which creates more energy per unit when burned compared to coals with
lower Btu content. We believe that our total proven and probable reserves will
support current production levels for more than 20 years.
As
discussed in Note 22 to our financial statements, we have one reportable
segment, Coal Operations, which consists of our coal extracting, processing and
marketing operations, as well as our purchased coal sales function and certain
other coal-related activities, including our recovery of coal incidental to our
road construction operations. Our equipment and part sales and equipment repair
operations, terminal services, coal analysis services, leasing of mineral
rights, and the non-coal recovery portion of our road construction
operations described below under “Other Operations” are not included in our Coal
Operations segment.
We were
originally formed in 2002, when ANR Holdings, LLC (“ANR Holdings”) was formed by
First Reserve Fund IX, L.P. and ANR Fund IX Holdings, L.P. (referred
to as the “First Reserve Stockholders” or collectively with their affiliates,
“First Reserve”) and our management to serve as the top-tier holding company of
the Alpha Natural Resources organization. On February 11, 2005, Alpha
Natural Resources, Inc. succeeded to the business of ANR Holdings in a series of
transactions that we refer to collectively as the “Internal
Restructuring.” When we use the terms “Alpha,” “we,” “our,” “the
Company” and similar terms in this report, we mean (1) prior to our
Internal Restructuring, ANR Fund IX Holdings, L.P. and Alpha NR Holding,
Inc. (a subsidiary of First Reserve Fund IX, L.P. prior to our Internal
Restructuring) and subsidiaries on a combined basis and (2) after our
Internal Restructuring, Alpha Natural Resources, Inc. and its consolidated
subsidiaries. Alpha Natural Resources, Inc. was formed under the laws
of the State of Delaware on November 29, 2004. On
February 18, 2005, Alpha Natural Resources, Inc. completed an initial
public offering of its common stock.
Over the
years, we have grown substantially through a series of
acquisitions. In 2004, we acquired substantially all of the assets of
Moravian Run Reclamation Co., Inc., including four active surface mines and two
additional surface mines under development, a coal preparation plant and
railroad loading facility located in Portage, Pennsylvania and an adjacent coal
refuse disposal site, and our AMFIRE business unit entered into a coal mining
lease with Pristine Resources, Inc., a subsidiary of International Steel Group
Inc., for the right to deep mine a substantial area of the Upper Freeport Seam
in Pennsylvania. In October 2005, we acquired the Nicewonder Coal
Group's coal reserves and operations in southern West Virginia and southwestern
Virginia (“Nicewonder Acquisition”), for an aggregate purchase price of
$328.2 million. The operations we acquired in this acquisition
now constitute our eighth business unit, Callaway Natural
Resources. In 2005, we also sold the assets of our Colorado mining
subsidiary, National King Coal LLC, and related trucking subsidiary, Gallup
Transportation and Transloading Company, LLC. In May 2006, we
acquired certain coal mining operations in eastern Kentucky from Progress Fuels
Corp, a subsidiary of Progress Energy, for $28.8 million. These
operations are adjacent to our Enterprise business unit and were integrated with
Enterprise. In June 2007, we paid $43.9 million for the acquisition
of certain coal mining assets in western West Virginia known as Mingo Logan from
Arch Coal, Inc. The Mingo Logan purchase consists of coal reserves,
one active deep mine and a load-out and processing plant, which is managed by
our Callaway business unit. In September 2008, we sold approximately
17.6 million tons of underground coal reserves in eastern Kentucky that we had
originally acquired as part of the Progress acquisition to a private coal
producer for approximately $13.0 million in cash.
During
our most recent fiscal year, our subsidiary, Alpha Terminal Company, LLC,
increased its equity ownership position in Dominion Terminal Associates (“DTA”)
from 32.5% to 40.6% by making an additional investment of $2.8 million on April
30, 2008. DTA is a 20 million-ton annual capacity coal export
terminal located in Newport News, Virginia. This transaction maintains our
largest ownership stake in the facility, effectively increasing our coal export
and terminaling capacity from approximately 6.5 million tons to approximately
8.0 million tons annually.
On
September 26, 2008, we sold our interest in Gallatin Materials LLC (“Gallatin”),
a start-up lime manufacturing business in Verona, Kentucky, for cash in the
amount of $45.0 million. The proceeds were used in part to repay the
Gallatin loan facility outstanding with NedBank Limited in the amount of $18.2
million. An escrow balance of $4.5 million was established and we
have agreed to indemnify and guarantee the buyer against breaches of
representations and warranties in the sale agreement and contingencies that may
have existed at closing and materialize within one year from the date of the
sale. We recorded a gain on the sale of $13.6 million in the third
quarter of 2008. Our subsidiary, Palladian Lime, LLC (“Palladian”),
had originally acquired our 94% ownership interest in Gallatin in December
2006.
On July
15, 2008, we entered into a definitive merger agreement pursuant to which, and
subject to the terms and conditions thereof, Cliffs Natural Resources Inc.
(formerly known as Cleveland Cliffs Inc.) (“Cliffs”) would acquire all of our
outstanding shares. Under the terms of the agreement, for each share of
our common stock, stockholders would receive 0.95 Cliffs’ common shares and
$22.23 in cash. The proposed merger required approval of each company’s
stockholders, for which special meetings were scheduled to take place on
November 21, 2008. On November 3, 2008, we commenced litigation
against Cliffs by filing an action in the Delaware Court of Chancery to obtain
an order requiring Cliffs to hold its meeting as scheduled. Later in
November 2008, each company’s Board of Directors, after considering various
issues, including the then current macroeconomic environment, uncertainty in the
steel industry, shareholder dynamics and risks and costs of potential
litigation, determined that settlement of the litigation and termination of the
merger agreement was in the best interests of its equity holders. As
a result, on November 17, 2008, we and Cliffs mutually terminated the merger
agreement and settled the litigation. The terms of the settlement
agreement included a $70.0 million payment from Cliffs to us which, net of
transaction costs, resulted in a gain of $56.3 million.
On
December 3, 2008, we announced the permanent closure of the Whitetail Kittanning
Mine, an adjacent coal preparation plant and other ancillary facilities
(“Kingwood”). The mine stopped producing coal in early January 2009
and Kingwood will cease equipment recovery operations by the end of April
2009. The decision resulted from adverse geologic conditions and
regulatory requirements that rendered the coal seam unmineable at this
location. We recorded a charge of $30.2 million, which includes asset
impairment charges of $21.2 million, write off of advance mining royalties of
$3.8 million, which will not be recoverable, severance and other employee
benefit costs of $3.6 million and increased reclamation obligations of $1.9
million in the fourth quarter of 2008.
Mining
Methods
We
produce coal using two mining methods: underground room and pillar mining using
continuous mining equipment, and surface mining.
Underground Mining.
Underground mines in the United States are typically operated using one of two
different methods: room and pillar mining or longwall mining. In 2008,
approximately 57% of our coal production volume from mines operated by our
subsidiaries' employees and contractors came from underground mining operations
using the room and pillar method with continuous mining equipment. In room and
pillar mining, rooms are cut into the coal bed leaving a series of pillars, or
columns of coal, to help support the mine roof and control the flow of air.
Continuous mining equipment is used to cut the coal from the mining face.
Generally, openings are driven 20 feet wide, and the pillars are generally
rectangular in shape, measuring 35-50 feet wide by 35-80 feet long. As
mining advances, a grid-like pattern of entries and pillars is formed. Shuttle
cars or continuous haulage units are used to transport coal from the continuous
miner to the conveyor belt for transport to the surface. When mining advances to
the end of a panel, retreat mining may begin. In retreat mining, coal is mined
from the pillars that were created in advancing the panel, allowing the roof to
cave. When retreat mining is completed to the mouth of the panel, the mined
panel is abandoned. The room and pillar method is often used to mine smaller
coal blocks or thin or non-contiguous seams, and resource recovery ranges from
30% to 70%, with higher recovery rates applicable where retreat mining is
combined with room and pillar mining.
The other
underground mining method commonly used in the United States is the longwall
mining method, which we do not currently use at any of our mines. In longwall
mining, a rotating drum is trammed mechanically across the face of coal, and a
hydraulic system supports the roof of the mine while it advances through the
coal. Chain conveyors then move the loosened coal to an underground mine
conveyor system for delivery to the surface. Our Central Appalachian reserves
often include non-contiguous seams of coal that can be extracted at a lower cost
using continuous mining as opposed to the more capital intensive longwall
method.
Surface Mining. Surface
mining is used when coal is found close to the surface. In 2008, approximately
43% of our coal production volume from mines operated by our subsidiaries'
employees and contractors came from surface mines. This method involves the
removal of overburden (earth and rock covering the coal) with heavy earthmoving
equipment and explosives, loading out the coal, replacing the overburden and
topsoil after the coal has been excavated and reestablishing vegetation and
plant life and making other improvements that have local community and
environmental benefit. Overburden is typically removed at our mines using large,
hydraulic operated excavators, rubber-tired diesel loaders and dozers. Resource
recovery for surface mining is typically 90% or more.
Coal
Characteristics
In
general, coal of all geological compositions is characterized by end use as
either steam coal or metallurgical coal. Heat value, sulfur and ash content, and
volatility, in the case of metallurgical coal, are the most important variables
in the profitable marketing and transportation of coal. These characteristics
determine the best end use of a particular type of coal. We mine, process,
market and transport bituminous coal, characteristics of which are described
below.
Heat Value. The heat value of
coal is commonly measured in British thermal units, or “Btus.” A Btu is the
amount of heat needed to raise the temperature of one pound of water by one
degree Fahrenheit. Alpha exclusively mines bituminous coal, a “soft” black coal
with a heat content that ranges from 9,500 to 13,500 Btus per pound. This coal
is located primarily in Appalachia, Arizona, the Midwest, Colorado and Utah and
is the type most commonly used for electric power generation in the United
States. Bituminous coal is also used for metallurgical and industrial steam
purposes. Of our estimated 599.7 million tons of proven and probable
reserves, approximately 88% has a heat content above 12,500 Btus per
pound.
Sulfur Content. Sulfur
content can vary from seam to seam and sometimes within each seam. When coal is
burned, it produces sulfur dioxide, the amount of which varies depending on the
chemical composition and the concentration of sulfur in the coal. Low sulfur
coals have a sulfur content of 1.5% or less. Approximately 83% of our
proven and probable reserves are low sulfur coal.
High
sulfur coal can be burned in plants equipped with sulfur-reduction technology,
such as scrubbers, which can reduce sulfur dioxide emissions by 50% to 90%.
Plants without scrubbers can burn high sulfur coal by blending it with lower
sulfur coal or by purchasing emission allowances on the open market, allowing
the user to emit a predetermined amount of sulfur dioxide. Some older coal-fired
plants have been retrofitted with scrubbers, although most have shifted to lower
sulfur coals as their principal strategy for complying with Phase II of the
Clean Air Act's Acid Rain regulations. We expect that any new coal-fired
generation plant built in the United States will use clean coal-burning
technology.
Ash & Moisture
Content. Ash is the inorganic residue remaining after the combustion of
coal. As with sulfur content, ash content varies from seam to seam. Ash content
is an important characteristic of coal because electric generating plants must
handle and dispose of ash following combustion. The absence of ash is also
important to the process by which metallurgical coal is transformed into coke
for use in steel production. Moisture content of coal varies by the type of
coal, the region where it is mined and the location of coal within a seam. In
general, high moisture content decreases the heat value and increases the weight
of the coal, thereby making it more expensive to transport. Moisture content in
coal, as sold, can range from approximately 5% to 30% of the coal's
weight.
Coking Characteristics. The
coking characteristics of metallurgical coal are typically measured by the
coal's fluidity, ARNU and volatility. Fluidity and ARNU tests measure the
expansion and contraction of coal when it is heated under laboratory conditions
to determine the strength of coke that could be produced from a given coal.
Typically, higher numbers on these tests indicate higher coke strength.
Volatility refers to the loss in mass, less moisture, when coal is heated in the
absence of air. The volatility of metallurgical coal determines the percentage
of feed coal that actually becomes coke, known as coke yield. Coal with a lower
volatility produces a higher coke yield and is more highly valued than coal with
a higher volatility, all other metallurgical characteristics being
equal.
Mining
Operations
We
currently have eight regional business units, operating in Virginia, West
Virginia, Pennsylvania, and Kentucky. As of December 31, 2008, these
business units include 11 preparation plants, each of which receive, blend,
process and ship coal that is produced from one or more of our 61 active mines
(some of which are operated by third parties under contracts with us), using two
mining methods, underground room and pillar and surface mining. Our underground
mines generally consist of one or more single or dual continuous miner sections
which are made up of the continuous miner, shuttle cars or continuous haulage,
roof bolters, and various ancillary equipment. Our surface mines are a
combination of mountain top removal, contour, highwall miner, and auger
operations using truck/loader-excavator equipment fleets along with large
production tractors. Most of our preparation plants are modern heavy media
plants that generally have both coarse and fine coal cleaning circuits. We
employ preventive maintenance and rebuild programs to ensure that our equipment
is modern and well-maintained. During 2008, most of our preparation plants also
processed coal that we purchased from third party producers before reselling it
to our customers. Within each regional business unit, mines have been developed
at strategic locations in close proximity to our preparation plants and rail
shipping facilities. Coal is transported from our regional business units to
customers by means of railroads, trucks, barge lines, and ocean-going vessels
from terminal facilities.
The
following table provides location and summary information regarding our eight
regional business units and the preparation plants and active mines associated
with these business units as of December 31, 2008:
Regional
Business Units
CSX
Railroad = CSX
Norfolk
Southern Railroad = NS
The coal production and
processing capacity of our mines and processing plants is influenced by a number
of factors including reserve availability, labor
availability, environmental permit timing and preparation plant
capacity.
Virginia
/ Kentucky Operations
Paramont. Our Paramont
business unit produces coal from six underground mines using continuous miners
and the room and pillar mining method. Three of the underground mines are
operated by independent contractors. The coal from these mining operations is
transported by truck to the Toms Creek preparation plant operated by Paramont,
or the McClure River or Moss #3 preparation plants operated by
Dickenson-Russell. At the preparation plant, the coal is cleaned, blended and
loaded onto rail for shipment to customers. Paramont also operates six
truck/loader surface mines. Three of these surface mines are operated by
independent contractors. The coal produced by the surface mines is transported
to one of our preparation plants or raw coal loading docks where it is blended
and loaded onto rail for shipment to customers. During 2008, Paramont purchased
approximately 108,000 tons of coal from third parties that was blended with
Paramont's coal and shipped to our customers. As of December 31, 2008, the
Paramont business unit was operating at a capacity to ship approximately five
and one-half million tons per year.
Dickenson-Russell. Our
Dickenson-Russell business unit produces coal from five underground mines using
continuous miners and the room and pillar mining method. The coal is transported
by truck to the McClure River or Moss #3 preparation plants operated by
Dickenson-Russell or the Toms Creek preparation plant operated by Paramont where
it is cleaned, blended and loaded on rail or truck for shipment to
customers. Dickenson-Russell purchased approximately 69,000 tons of
coal from third parties that was blended with Dickenson-Russell's coal and
shipped to our customers. As of December 31, 2008, the Dickenson-Russell
business unit was operating at a capacity to ship approximately two million
tons per year.
Enterprise. Our Enterprise
business unit produces coal from three underground mines, using continuous
miners and the room and pillar mining method. One of the underground
mines is operated by independent contractors. The coal from the underground
mines is transported by truck to the Roxana coal preparation plant operated by
Enterprise where it is cleaned, blended and loaded onto rail for shipment to
customers. Enterprise also has four truck/loader surface mines, two of which are
operated by independent contractors. The coal produced by the surface mine is
transported to the Roxana preparation plant and Pioneer load-out facility where
it is blended and loaded onto rail for shipment to customers. During 2008,
Enterprise purchased approximately 181,000 tons of coal from third parties that
was blended with Enterprise's coal and shipped to our customers. As of December
31, 2008, the Enterprise business unit was operating at a capacity to ship
approximately three million tons per year.
West
Virginia Operations
Kingwood. Our Kingwood
business unit produced coal from two underground mines using continuous miners
and the room and pillar mining method. One mine was staffed and operated by our
Kingwood employees and one was operated by an independent contractor. The coal
was belted to the Whitetail preparation plant operated by Kingwood where it was
cleaned and loaded onto rail or truck for shipment to customers. During
2008, Kingwood purchased approximately 191,000 tons of coal from third parties
that was blended with Kingwood's coal and shipped to our customers. In 2008, the
Kingwood business unit shipped approximately 1.4 million tons. On
December 3, 2008, we announced the permanent closure of Kingwood. The
mine stopped producing coal in early January 2009 and Kingwood will cease
equipment recovery operations by the end of April 2009.
Brooks Run North. Our Brooks
Run North business unit produces coal from two underground mines using
continuous miners and the room and pillar mining method. The Brooks Run North
operation is staffed and operated by our Brooks Run North employees. The coal is
transported by truck to the Erbacon preparation plant operated by Brooks Run
North where it is cleaned, blended and loaded onto rail for shipment to
customers. The Brooks Run North business unit has one surface mine operated by
Brooks Run North employees. As of December 31, 2008, the Brooks Run
North business unit was operating at a capacity to ship approximately two
million tons per year.
Brooks Run South. Our
Brooks Run South business unit produces coal from ten underground mines using
continuous miners and the room and pillar mining method. Four of the underground
mines are operated by our employees, and the others are operated by independent
contractors. The coal is transported by truck or rail to the Litwar and Kepler
preparation plants operated by Brooks Run South or the Moss #3 plant
operated by Dickenson-Russell, where it is cleaned, blended and loaded onto rail
for shipment to customers. During 2008, the Brooks Run South business
unit purchased approximately 626,000 tons of coal from third parties that was
blended with other coals and shipped to our customers. As of December 31, 2008,
the Brooks Run South business unit was operating at a capacity to ship
approximately three and one-quarter million tons per year.
Callaway/Cobra. Our Callaway
business unit produces coal from three surface mining operations operated by our
Callaway employees and one underground mine operated by our subsidiary Cobra
Natural Resources, LLC (“Cobra”) using continuous miners and the room and pillar
mining method. Callaway also recovers coal from the road construction
business operated by our subsidiary Nicewonder Contracting, Inc. (“NCI”).
Coal from the three surface mines and NCI is transported by truck to the Black
Bear preparation plant or the Ben Creek or Mate Creek loadouts operated by Cobra
or the Virginia Energy loadout operated by Callaway where the coal is cleaned,
blended, and loaded onto rail for shipment to customers. Coal from the
underground mine is belted to the Black Bear preparation plant where it is
cleaned and then loaded into railcars at the Ben Creek loadout for shipment to
our customers. Callaway purchased approximately 148,000 tons of coal from third
parties in 2008. As of December 31, 2008, the Callaway business unit
was operating at a capacity to ship approximately five million tons per year,
including coal recovered by NCI as part of its road construction
business.
Pennsylvania
Operations
AMFIRE. Our AMFIRE business
unit produces coal from five underground mines using continuous miners and the
room and pillar mining method. All of the underground mining operations at
AMFIRE are staffed and operated by AMFIRE employees. The underground coal is
delivered directly by truck to the customer, or to the Clymer or Portage coal
preparation plants or raw coal loading docks where it is cleaned, blended and
loaded onto a rail belt or truck for shipment to customers. AMFIRE also operates
thirteen truck/loader surface mines, six of which are operated by independent
contractors. The surface mined coal is delivered directly by truck to the
customer or transported to the Clymer or Portage coal preparation plants or raw
coal loading docks where it is blended and loaded onto a rail belt or truck for
shipment to customers. During 2008, AMFIRE purchased approximately 170,000 tons
of coal from third parties that was blended with AMFIRE's coal and shipped to
our customers. As of December 31, 2008, the AMFIRE business unit was operating
at a capacity to ship approximately three and one-quarter million tons per
year. Marketing, Sales and Customer
Contracts>
Our
marketing and sales force, which is principally based in Abingdon, Virginia,
included 28 employees as of December 31, 2008, and consists of sales managers,
distribution/traffic managers, contract administrators and administrative
personnel. In addition to selling coal produced in our eight regional business
units, we are also actively involved in the purchase and resale of coal mined by
others, the majority of which we blend with coal produced from our mines. We
have coal supply commitments with a wide range of electric utilities, steel
manufacturers, industrial customers and energy traders and brokers. Our
marketing efforts are centered on customer needs and
requirements. Our overall sales philosophy is to market coal products
and blends tailored to meet our customer's individual needs and
specifications. Coal products and blends are sourced from Alpha’s
captive production supplemented by third party purchase coal when needed to
better meet customer requirements or enhance overall economics. By
offering coal of both steam and metallurgical grades to provide specific
qualities of heat content, sulfur and ash, and other characteristics relevant to
our customers, we are able to serve a diverse customer base. This diversity
allows us to adjust to changing market conditions and provides us with the
ability to sustain high sales volumes and sales prices for our coal. Many of our
larger customers are well-established public utilities and steel
manufacturers who have been customers of ours or our Predecessor and
acquired companies for decades.
We sold a
total of 28.3 million tons of coal in 2008, consisting of 23.4 million tons of
produced and processed coal and 4.9 million tons of purchased coal that we
resold without processing. Of our total purchased coal sales of 6.4 million tons
in 2008, approximately 4.2 million tons were blended prior to resale, meaning
the coal was mixed with coal produced from our mines prior to resale, which
generally allows us to realize a higher overall margin for the blended product
than we would be able to achieve selling these coals separately. Approximately
1.5 million tons of our 2008 purchased coal sales were processed by us, meaning
we washed, crushed or blended the coal at one of our preparation plants or
loading facilities prior to resale. We sold a total of 28.5 million tons of coal
in 2007, consisting of 24.4 million tons of produced and processed coal and 4.1
million tons of purchased coal that we resold without processing. Of our total
purchased coal sales of 5.8 million tons in 2007, approximately 3.7 million tons
were blended prior to resale. Approximately 1.7 million tons of our
2007 purchased coal sales were processed by us. We sold a total of 29.1 million
tons of coal in 2006, consisting of 24.7 million tons of produced and processed
coal and 4.4 million tons of purchased coal that we resold without processing.
Of our total purchased coal sales of 5.8 million tons in 2006, approximately 3.9
million tons were blended prior to resale. Approximately 1.4 million tons of our
2006 purchased coal sales were processed by us. The breakdown of tons
sold by market served for 2008, 2007 and 2006 is set forth in the table
below:
We sold
coal to over 100 different customers in 2008. Our top ten customers in 2008
accounted for approximately 53.5% of 2008 revenues and our largest customer
during 2008 accounted for approximately 12.1% of 2008 revenues. The following
table provides information regarding our exports (including to Canada) in 2008,
2007 and 2006 by revenues and tons sold:
Our
export shipments during 2008, 2007 and 2006 serviced customers in 20, 14 and 18
countries, respectively, across North America, Europe, South America, Asia and
Africa. Brazil was our largest export market in 2008, with sales to Brazil
accounting for approximately 14% of export revenues and 7% of total revenues.
Canada was our largest export market in 2007 and 2006, with sales to Canada
accounting for approximately 15% and 17% of export revenues, respectively, and
6% of total revenues for 2007 and 2006. All of our sales are made in
U.S. dollars, which reduces foreign currency risk. Approximately 4% of our sales
are subject to seasonal fluctuation, with sales to certain customers being
curtailed during the winter months due to the freezing of lakes that we use to
transport coal to those affected customers.
As is
customary in the coal industry, when market conditions are appropriate and
particularly in the steam coal market, we enter into long-term contracts
(exceeding one year in duration) with many of our customers. These arrangements
allow customers to secure a supply for their future needs and provide us with
greater predictability of sales volume and sales prices. A significant majority
of our steam coal sales are shipped under long-term contracts. The majority of
the metallurgical coal sales contracts we entered into during 2005 and 2006 were
long-term contracts. During 2008, approximately 80% and 64% of our steam and
metallurgical coal sales volume, respectively, was delivered pursuant to
long-term contracts and during 2007, approximately 81% and 44% of our steam and
metallurgical coal sales volume, respectively, was delivered pursuant to
long-term contracts.
Our sales
backlog, including backlog subject to price reopener and/or extension
provisions, was approximately 34.7 million tons as of January 16, 2009 and
approximately 36.4 million tons at the beginning of 2008. Of these tons,
approximately 56% and 63% were expected to be filled within one
year.
The terms
of our contracts result from bidding and negotiations with customers.
Consequently, the terms of these contracts typically vary significantly in many
respects, including price adjustment features, provisions permitting
renegotiation or modification of coal sale prices, coal quality requirements,
quantity parameters, flexibility and adjustment mechanisms, permitted sources of
supply, treatment of environmental constraints, options to extend and force
majeure, suspension, termination and assignment provisions, and provisions
regarding the allocation between the parties of the cost of complying with
future governmental regulations.
Distribution
We employ
transportation specialists who negotiate freight and terminal agreements with
various providers, including railroads, trucks, barge lines, and terminal
facilities. Transportation specialists also coordinate with customers, mining
facilities and transportation providers to establish shipping schedules that
meet the customer's needs. Our produced and processed coal is loaded from our
eleven preparation plants, loadout facilities, and in certain cases directly
from our mines. The coal we purchase is loaded in some cases directly from mines
and preparation plants operated by third parties or from an export terminal.
Virtually all of our coal is transported from the mine to our preparation plants
by truck or rail, and then from the preparation plant to the customer by means
of railroads, trucks, barge lines, lake-going vessels and ocean-going vessels
from terminal facilities. Rail shipments constituted approximately 58% of total
shipments of coal volume produced and processed coal from our mines to the
preparation plant to the customer in 2008. The balance was shipped from our
preparation plants, loadout facilities or mines via truck. In 2008,
approximately 4% of our coal sales were delivered to our customers through
transport on the Great Lakes, approximately 19% was moved through the Norfolk
Southern export facility at Norfolk, Virginia, approximately 8% was moved
through the coal export terminal at Newport News, Virginia operated by Dominion
Terminal Associates, and less than 2% was moved through the export terminals at
Baltimore, MD and New Orleans, LA. We own a 40.6% interest in the coal
export terminal at Newport News, VA operated by Dominion Terminal
Associates. See “Other Operations.”
Competition
With
respect to our U.S. customers, we compete with numerous coal producers in
the Appalachian region and with a large number of western coal producers.
Competition from coal with lower production costs shipped east from western coal
mines has resulted in increased competition for coal sales in the Appalachian
region. In 2008, imports accounted for a relatively small percentage of total
U.S coal consumption. As of October 2008, 3% of total U.S. coal
consumption in 2008 was imported. Excess industry capacity, which has occurred
in the past, tends to result in reduced prices for our coal. The most important
factors on which we compete are delivered coal price, coal quality and
characteristics, transportation costs from the mine to the customer and the
reliability of supply. Demand for coal and the prices that we will be able to
obtain for our coal are closely linked to coal consumption patterns of the
domestic electric generation industry, which has accounted for greater than 93%
of 2008 domestic coal consumption as of October 2008. These coal consumption
patterns are influenced by factors beyond our control, including the demand for
electricity, which is significantly dependent upon summer and winter
temperatures and commercial and industrial outputs in the United States,
environmental and other government regulations, technological developments and
the location, availability, quality and price of competing fuels for power such
as natural gas, nuclear, fuel oil and alternative energy sources such as
hydroelectric power. Demand for our low sulfur coal and the prices that we will
be able to obtain for it will also be affected by the price and availability of
high sulfur coal, which can be marketed in tandem with emissions allowances in
order to meet Clean Air Act requirements.
Demand
for our metallurgical coal and the prices that we will be able to obtain for
metallurgical coal will depend to a large extent on the demand for U.S. and
international steel, which is influenced by factors beyond our control,
including overall economic activity and the availability and relative cost of
substitute materials. In the export metallurgical market, during 2008 and 2007,
we largely competed with producers from Australia, Canada, and other
international producers of metallurgical coal.
Other
Operations
We have
other operations and activities in addition to our normal coal production,
processing and sales business, including:
Road Construction Business.
NCI operates a road construction business under a contract with the State of
West Virginia Department of Transportation. Pursuant to the contract, NCI is
building approximately 11 miles of rough grade road in West Virginia over the
next one to two years and, in exchange, NCI will be compensated by West Virginia
based on the number of cubic yards of material excavated and/or filled to create
a road bed, as well as for certain other cost components. As the road is
constructed any coal recovered is sold by NCI as part of its coal
operations. The Company also has other minor road construction
projects in conjunction with other surface mining operations.
Maxxim Rebuild. We own Maxxim
Rebuild Co., LLC, a mining equipment company with facilities in Kentucky and
Virginia. This business largely consists of repairing and reselling equipment
and parts used in surface mining and in supporting preparation plant operations.
Maxxim Rebuild had revenues of $42.0 million for 2008, of which
approximately 85% was generated by services provided to our other subsidiaries
and approximately 15% was generated by sales to external customers, including
$1.5 million to export customers.
Dominion Terminal Associates.
Through our subsidiary Alpha Terminal Company, LLC, we hold a 40.6% interest in
DTA, a 20 million-ton annual capacity coal export terminal located in
Newport News, Virginia. The terminal, constructed in 1984, provides the
advantages of unloading/transloading equipment with ground storage capability,
providing producers with the ability to custom blend export products without
disrupting mining operations. During 2008, we shipped a total of 2.3 million
tons of coal to our customers through the terminal. We make periodic cash
payments in respect of the terminal for operating expenses, which are offset by
payments we receive for transportation incentive payments and for renting our
unused storage space in the terminal to third parties. In 2008, we received cash
payments related to the terminal of $6.6 million, partially offset by
payments we made for expenses of $5.7 million. The terminal is held in a
partnership with subsidiaries of two other companies, Arch Coal and Peabody
Energy.
Gallatin. In
December 2006, our subsidiary, Palladian, acquired a 94% ownership interest in
Gallatin, a start-up lime manufacturing business in Verona,
Kentucky. In September 2008, we sold our interest in Gallatin for
cash in the amount of $45.0 million.
Miscellaneous. We engage in
the sale of certain non-strategic assets such as timber, gas and oil rights as
well as the leasing and sale of non-strategic surface properties and reserves.
We also provide coal and environmental analysis services.
Employee
and Labor Relations
Approximately
96% of our coal production in 2008 came from mines operated by union-free
employees, and as of December 31, 2008, over 93% of 3,779 employees were
union-free. We believe our employee relations are good. There have
been no material work stoppages at any of our properties in the past ten
years.
We
compete with other coal producers, particularly in the Appalachian region, for
the services of experienced coal industry employees at all levels of our mining
operations.
Environmental
and Other Regulatory Matters
Federal,
state and local authorities regulate the U.S. coal mining industry with
respect to matters such as employee health and safety, permitting and licensing
requirements, air quality standards, water pollution, plant and wildlife
protection, the discharge of materials into the environment, surface subsidence
from underground mining, and the effects of mining on groundwater and surface
water quality and quantities. These requirements have had, and will
continue to have, a significant effect on our production costs and our
competitive position. More stringent future requirements may impose
substantial increases in equipment and operating costs on us and delays,
interruptions, or a termination of operations, the extent of which cannot be
predicted. We intend to respond to any such future requirements at the
appropriate time by implementing necessary modifications to facilities or
operating procedures. Future requirements, such as those related to greenhouse
gas emissions, may also impose substantial cost increases on coal-fired power
plants and industrial boilers, thereby reducing the demand for coal. Any such
requirements may adversely affect our mining operations, cost structure,
revenues, or the ability of our customers to use coal.
Federal
and state laws and regulations also address the reclamation and restoration of
mining properties after mining has been completed. As of December 31, 2008, we
had accrued $98.9 million for reclamation liabilities and mine closures,
including $8.4 million of current liabilities.
We strive
to conduct our mining operations in compliance with all applicable federal,
state, and local laws and regulations. However, because of extensive and
comprehensive regulatory requirements, along with changing interpretations of
these requirements, violations occur from time to time. Since our inception in
2002, none of the assessed violations or associated monetary penalties has been
material to our operations. Nonetheless, we expect that future liability under
or compliance with environmental, health and safety requirements could have a
material effect on our operations or competitive position. Under some
circumstances, substantial fines and penalties, including revocation or
suspension of mining permits and criminal sanctions, could be imposed for
failure to comply with these requirements.
Climate Change. One major
by-product of burning coal is carbon dioxide, which is considered a greenhouse
gas and is a major source of concern with respect to global warming.
Considerable and increasing government attention in the United States and other
countries is being paid to reducing greenhouse gas emissions, including
emissions from coal-fired power plants. Congress is actively considering
legislation to reduce greenhouse gas emissions in the United States, and there
are a number of state and regional initiatives underway. Efforts to
reduce greenhouse gas emissions could adversely affect the price and demand for
coal.
The
United States has not ratified the Kyoto Protocol to the 1992 Framework
Convention on Global Climate Change (the “Protocol”), which became effective for
many countries in 2005 and establishes a binding set of emission targets for
greenhouse gases. However, the United States is actively participating in
various international initiatives to reduce greenhouse gas emissions, including
negotiations for a new international climate treaty to replace the Protocol.
Under the current schedule, the new treaty would be agreed to in late
2009.
In
addition to possible future U.S. treaty obligations, regulation of
greenhouse gases in the United States could occur pursuant to federal
legislation, regulatory changes under the Clean Air Act, state initiatives, or
otherwise. At the federal level, Congress is actively considering numerous
climate change bills, including bills that would establish nationwide
cap-and-trade programs to reduce greenhouse gas emissions. This consideration is
expected to continue in 2009 under the new Administration, which as identified
climate change legislation as one of its priorities.
To date,
the U.S. Environmental Protection Agency (the “USEPA”) has not regulated carbon
dioxide emissions. In 2007, however, the U.S. Supreme Court ruled in
Massachusetts v. Environmental
Protection Agency that the Clean Air Act gives the USEPA the authority to
regulate vehicle tailpipe emissions of greenhouse gases and that the USEPA had
not yet articulated a reasonable basis for not issuing such
regulation. A similar lawsuit, currently pending before the U.S.
Court of Appeals for the District of Columbia Circuit, challenges the USEPA’s
failure in 2006 to regulate carbon dioxide in its new source performance
standards covering power plants and industrial boilers. Consequently,
the USEPA may seek to impose emission limitations for carbon dioxide from
stationary sources such as power plants.
State and
regional climate change initiatives are taking effect before federal action. Ten
Northeastern states (Connecticut, Delaware, Maine, Maryland, Massachusetts, New
Hampshire, New Jersey, New York, Rhode Island, and Vermont) have entered into
the Regional Greenhouse Gas Initiative (“RGGI”) Agreement, calling for a ten
percent reduction of carbon dioxide emissions by 2018. RGGI has commenced
auctioning of carbon dioxide allowances for its first control period of 2009 to
2011. Many other greenhouse gas initiatives, including the Western Regional
Climate Action Initiative and recently enacted California legislation, are in
various stages of development.
Implementation
of these or any other climate change standards or initiatives will likely
require additional controls on coal-fired power plants and industrial boilers
and may even cause some users of our coal to switch from coal to a lower carbon
fuel or more generally reduce the demand for coal-fired electricity generation.
This could result in an indeterminate decrease in price and demand for coal
nationally.
Mining Permits and Approvals.
Numerous governmental permits or approvals are required for mining
operations. The permitting process requires us to present data to
federal, state or local authorities pertaining to the effects or impacts that
any of our proposed production, processing of coal, or other activities may have
upon the environment. The authorization, permitting and/or implementation
requirements imposed by the permits or authorizations may be costly, time and
resource consuming, and may delay commencement or continuation of our
operations. Also, past or ongoing violations of federal and state mining laws
could provide a basis to revoke existing permits and/or deny or cause delay in
the issuance of additional permits if certain officers, directors or
stockholders have violated federal or state mining laws or if any of those
people is in a position to control another entity that has outstanding permit
violations.
Typically,
our necessary permit applications are submitted several months, or even years,
before we plan to begin mining a new area. Although some permits or
authorizations may take six months or longer to obtain, in the past we have
generally obtained our mining permits without significant delay. However, as
there have been a growing number of court challenges filed against agency
decisions to issue coal mining permits, we cannot be sure that difficulty in
obtaining timely permits in the future will not occur.
Surface Mining Control and
Reclamation Act. The Surface Mining Control and Reclamation Act of 1977
(“SMCRA”), which is administered by the Office of Surface Mining Reclamation and
Enforcement (“OSM”), establishes mining, environmental protection and
reclamation standards for all aspects of surface mining as well as many aspects
of deep mining. Mine operators must obtain SMCRA permits and permit renewals
from the OSM, or from the applicable state agency if that state agency has
obtained primacy. States in which we have active mining operations have achieved
primacy.
SMCRA
permit provisions and performance standards include a complex set of
requirements which include, but are not limited to the
following: reclamation performance bonds; coal prospecting; mine plan
development; topsoil removal, storage and replacement; selective handling of
overburden materials; mine pit backfilling and grading; disposal of excess
spoil; protection of the hydrologic balance; subsidence control for underground
mines; surface drainage control; mine drainage and mine discharge control and
treatment; post mining land use development; re-vegetation: compliance with many
other major environmental statutes, including the Clean Air Act; Clean Water
Act; Resource Conservation and Recovery Act (“RCRA”) and Comprehensive
Environmental Response, Compensation and Liability Act (“CERCLA” or
“Superfund”).
Also, the
Abandoned Mine Land Fund, which was created by SMCRA, imposes a fee on all coal
produced. In 2008, 2007 and 2006, we recorded expenses of $4.3 million, $5.0
million and $5.0 million, respectively, for this reclamation tax.
Mountaintop
Removal (“MTR”) mining is a legal but controversial method of surface
mining. MTR accounted for less than ten percent of our total 2008
coal production. Certain special interest groups have recently waged a public
relations assault upon MTR and have encouraged the introduction of legislation
at the state and federal level to restrict or ban it. Should changes in laws,
regulations or availability of permits severely restrict or ban MTR in the
future, our production and associated profitability could be adversely
impacted.
Surety Bonds. Mine operators
are often required by federal and/or state laws to assure, usually through the
use of surety bonds, payment of certain long-term obligations including, but not
limited to, mine closure or reclamation costs, federal and state workers'
compensation costs, coal leases and other miscellaneous obligations. We have a
committed bonding facility with Travelers Casualty and Surety Company of
America, pursuant to which Travelers has agreed, subject to certain conditions,
to issue surety bonds on our behalf in a maximum amount of $150.0 million.
We also have a committed bonding facility with the Chubb Group of Insurance
Companies, pursuant to which Chubb has agreed, subject to certain conditions, to
issue surety bonds on our behalf in a maximum amount of $50.0 million. We
further have a facility with Safeco Insurance Company of America whereby they
have agreed, subject to certain conditions, to issue surety bonds on our behalf
in a maximum amount of $35.0 million. As of December 31, 2008, we have
posted an aggregate of $149.0 million in reclamation bonds and
$9.6 million of other types of bonds under these facilities.
Clean Air Act. The Clean Air
Act and comparable state laws that regulate air emissions affect coal mining
operations both directly and indirectly. Direct impacts on coal mining and
processing operations include Clean Air Act permitting requirements and emission
control requirements relating to particulate matter which may include
controlling fugitive dust. The Clean Air Act indirectly affects coal mining
operations by extensively regulating the emissions of fine particulate matter
measuring 2.5 micrometers in diameter or smaller, sulfur dioxide, nitrogen
oxides, mercury and other compounds emitted by coal-fired power plants. As many
of these regulatory programs are still under development or are subject to
judicial challenge, it is not always possible to determine their impact on coal
demand nationwide. In addition to the greenhouse gas issues discussed
above, the air emissions programs that may affect our operations, directly or
indirectly, include, but are not limited to, the following:
Clean Water Act. The Clean
Water Act and comparable state laws that regulate waste water discharges and
certain dredge and fill activities waters of the United States (“Jurisdictional
Waters”) may affect coal mining operations both directly and indirectly. The
Clean Water Act requirements that may directly or indirectly affect our
operations include, but are not limited to, the following:
Endangered Species Act. The
federal Endangered Species Act (“ESA”) and counterpart state legislation protect
species threatened with possible extinction. A number of species indigenous to
the areas in which we operate are protected under the ESA. Compliance
with ESA requirements could have the effect of prohibiting or delaying us from
obtaining mining permits and may include restrictions on timber harvesting, road
building and other mining or agricultural activities in areas containing the
affected species or their habitats. However, based on the species that have been
identified to date and the current implementation of applicable laws and
regulations, we do not believe there are any species protected under the ESA
that would materially and adversely affect our ability to obtain permits and
mine coal from our properties in accordance with current mining plans. The U.S.
Fish and Wildlife Service is working closely with OSM and State regulatory
agencies to insure that species subject to the ESA are protected from
mining-related impacts. Should more stringent ESA protective measures be
applied, then we could experience increased operating costs or difficulty in
obtaining future mining permits.
Resource Conservation and Recovery
Act (“RCRA”). Currently, certain coal mine wastes, such as overburden and
coal cleaning wastes, are exempted from RCRA. However, if mining
operations are subjected to RCRA in the future, compliance with RCRA
requirements could affect coal mining operations by establishing additional
requirements for the treatment, storage, and disposal of wastes generated by
coal mining activities.
The USEPA
has determined that national non-hazardous waste regulations under RCRA Subtitle
D are needed for coal combustion wastes disposed in surface impoundments and
landfills and used as mine-fill, and OSM is currently developing these
regulations. The agency also concluded that beneficial uses of these wastes,
other than for mine-filling, pose no significant risk and no additional national
regulations are needed. As long as this exemption remains in effect, it is not
anticipated that regulation of coal combustion waste will have any material
effect on the amount of coal used by electricity generators. Most state
hazardous waste laws also exempt coal combustion waste, and instead treat it as
either a solid waste or a special waste. Any costs associated with handling or
disposal of hazardous wastes would increase our customers' operating costs and
potentially reduce their ability to purchase coal. In addition, contamination
caused by the past disposal of ash can lead to material liability. It
is anticipated that the recent fly ash spill at the Tennessee Valley Authority’s
Kingston Power Plant will likely result in increased scrutiny by the USEPA and
OSM during this rule-making process. For example, House Natural
Resources Chairman Nick J. Rahall has just recently proposed a bill that would
require coal-ash impoundments to be subject to the same standards as coal slurry
impoundments under SMCRA.
Federal and State Superfund
Statutes. Superfund and similar state laws may affect coal mining and
hard rock operations by creating liability for investigation and remediation in
response to releases of hazardous substances into the environment and for
damages to natural resources. Under Superfund, joint and several liability may
be imposed on waste generators, site owners or operators and others regardless
of fault. In 2008, USEPA notified us that we might be a de minimis contributor to a
Superfund site. In addition, although unlikely due to the stringent nature of
the current SMCRA regulations, mining operations may have reporting obligations
under the Emergency Planning and Community Right to Know Act and the Superfund
Amendments and Reauthorization Act.
Davis-Bacon
Act. The State of West Virginia adopted in major part the
Davis-Bacon Act of 1931. Due to our road construction business with
the State of West Virginia, we may be required to pay wages that comply with the
Davis-Bacon Act. Generally, the Davis-Bacon Act stipulates that every
contract in excess of $2,000, to which any U.S. state or the District of
Columbia is a party, for construction, alteration, and/or repair, including
painting and decorating, of public buildings or public works of any U.S. state
or the District of Columbia within the geographical limits of any U.S. state or
the District of Columbia, and which requires or involves the employment of
mechanics and/or laborers shall contain a provision stating the minimum wages to
be paid various classes of laborers and mechanics which shall be based upon the
wages that will be determined by the Secretary of Labor to be prevailing for the
corresponding classes of laborers and mechanics employed on projects of a
character similar to the contract work in the city, town, village, or other
civil subdivision of the state in which the work is to be
performed.
In
December 2004, prior to our Nicewonder Acquisition in October 2005, the
Affiliated Construction Trades Foundation brought an action against the West
Virginia Department of Transportation, Division of Highways (“WVDOH”) and
Nicewonder Contracting, Inc. ("NCI"), which became our wholly-owned indirect
subsidiary after the Nicewonder Acquisition, in the United States District Court
in the Southern District of West Virginia. The plaintiff sought a declaration
that the contract between NCI and the State of West Virginia related to NCI's
road construction project was illegal as a violation of applicable West Virginia
and federal competitive bidding and prevailing wage laws. The plaintiff also
sought an injunction prohibiting performance of the contract but has not sought
monetary damages.
On
September 5, 2007, the Court ruled that the WVDOH and the Federal Highway
Administration (who is now a party to the suit) could not, under the
circumstances of this case, enter into a contract not requiring the contractor
to pay the prevailing wages as required by the Davis-Bacon Act. Although the
Court has not yet decided what remedy it will impose, we expect a ruling before
the end of the first quarter of 2010. We anticipate that the most
likely remedy is a directive that the contract be renegotiated for such payment.
If that renegotiation occurs, the WVDOH has committed to agree and NCI has a
contractual right to insist, that additional costs resulting from the order will
be reimbursed by the WVDOH and as such neither NCI nor the Company believe, at
this time, that they have any monetary expense from this ruling. As of December
31, 2008, the Company recorded a $7.9 million long-term receivable for the
recovery of these costs from the WVDOH and a $7.9 million long-term liability
for the obligations under the ruling.
Any
change in coal consumption patterns by steel producers or North American
electric power generators resulting in a decrease in the use of coal by those
consumers could result in lower prices for our coal, which would reduce our
revenues and adversely impact our earnings and the value of our coal
reserves.
Steam
coal accounted for approximately 58% and 62% of our coal sales volume during
2008 and 2007, respectively. The majority of our sales of steam coal for 2008
and 2007 were to U.S. and Canadian electric power generators. The amount of coal
consumed for U.S. and Canadian electric power generation is affected primarily
by the overall demand for electricity, the location, availability, quality and
price of competing fuels for power such as natural gas, nuclear, fuel oil and
alternative energy sources such as hydroelectric power, technological
developments, and environmental and other governmental regulations. We expect
many new power plants will be built to produce electricity during peak periods
of demand, when the demand for electricity rises above the “base load demand,”
or minimum amount of electricity required if consumption occurred at a steady
rate. However, we also expect that many of these new power plants will be fired
by natural gas because they are cheaper to construct than coal-fired plants and
because natural gas is a cleaner burning fuel. In addition, the increasingly
stringent requirements of the Clean Air Act may result in more electric power
generators shifting from coal to natural gas-fired power plants. Any reduction
in the amount of coal consumed by North American electric power generators could
reduce the price of steam coal that we mine and sell, thereby reducing our
revenues and adversely impacting our earnings and the value of our coal
reserves.
We
produce metallurgical coal that is used in both the U.S. and foreign steel
industries. Metallurgical coal accounted for approximately 42% and 38% of our
coal sales volume during 2008 and 2007, respectively. Any
deterioration in conditions in the U.S. steel industry would reduce the
demand for our metallurgical coal and could impact the collectability of our
accounts receivable from U.S. steel industry customers. In addition, the
U.S. steel industry increasingly relies on electric arc furnaces or
pulverized coal processes to make steel. These processes do not use coke. If
this trend continues, the amount of metallurgical coal that we sell and the
prices that we receive for it could decrease, thereby reducing our revenues and
adversely impacting our earnings and the value of our coal reserves. If the
demand and pricing for metallurgical coal in international markets decreases in
the future, the amount of metallurgical coal that we sell and the prices that we
receive for it could decrease, thereby reducing our revenues and adversely
impacting our earnings and the value of our coal reserves.
A
substantial or extended decline in coal prices could reduce our revenues and the
value of our coal reserves.
Our
results of operations are substantially dependent upon the prices we receive for
our coal. The prices we receive for coal depend upon factors beyond our control,
including:
During
2008, the market for coal experienced considerable price volatility. Although
there was an overall increase in the average sales price of our coal in 2008, in
the fourth quarter of 2008, the average realized price per ton decreased from
the peak price level that had been reached in the third quarter of 2008. In
addition, global demand for coal declined significantly in the fourth quarter of
2008.
Declines
in the prices we receive for our coal could adversely affect our operating
results and our ability to generate the cash flows we require to improve our
productivity and invest in our operations.
Ongoing
instability and volatility in the worldwide financial markets have created
uncertainty, which could adversely affect our business and the price of our
common shares.
As widely
reported, financial markets in the United States, Europe and Asia have been
experiencing extreme disruption in recent months, including, among other things,
extreme volatility in security prices, severely diminished liquidity and credit
availability, rating downgrades of certain investments and declining valuations
of others, including real estate. The current tightening of credit in financial
markets could adversely affect our customers’ ability to obtain financing for
operations and could result in a decrease in the demand, the cancellation of
orders for our coal products, or the restructuring of agreements with our coal
customers. In particular, steel producers in several countries have recently
announced price and production cuts. Continuation or worsening of the current
economic conditions, a prolonged global, national or regional economic recession
or other similar events could have a material adverse effect on the demand for
coal and on our sales, margins, and profitability. During this recent period of
intense market disruption, the market price for our common shares has declined
substantially. We continue to monitor economic developments and the
resulting impact on our business and other suppliers and customers
closely. However, we are unable to predict the likely duration and
severity of the current disruption in financial markets and adverse economic
conditions in the U.S. and other countries and the impact these events may have
on our operations and the industry in general.
Extensive
environmental laws and regulations affect our customers and could reduce the
demand for coal as a fuel source and cause our sales to decline.
Our
operations and those of our customers are subject to extensive environmental
laws and regulations relating to air quality standards, water pollution, plant
and wildlife protection, the discharge of materials into the environment,
surface subsidence from underground mining, the effects of mining on groundwater
and surface water quality and quantities, and permitting of
operations. These requirements are a significant part of the costs of
our respective businesses, and our costs relating to environmental matters are
increasing as environmental requirements become more stringent.
In
particular, the Clean Air Act and similar state and local laws and regulations
limit the amount of sulfur dioxide, particulate matter, nitrogen oxides, and
other compounds emitted into the air from electric power plants, which are the
largest end-users of our coal. A series of more stringent
requirements are expected to become effective in coming years.
One major
by-product of burning coal is carbon dioxide, which is a greenhouse gas and is a
major source of concern with respect to global warming. Future regulation of
greenhouse gases in the United States could occur pursuant to potential
U.S. treaty obligations, such as the projected new treaty to replace the
Kyoto Protocol, and new legislation that may establish a carbon tax or
cap-and-trade program. State and regional climate change initiatives, such as
the Regional Greenhouse Gas Initiative of eastern states, the Western Regional
Climate Action Initiative, and recently enacted California legislation, may take
effect before federal action.
Considerable
uncertainty is associated with these air emissions initiatives. The content of
new treaties or legislation is not yet determined and many of the new regulatory
initiatives remain subject to review by the agencies or the courts. Predicting
the economic effects of climate change legislation is difficult given the
various alternatives proposed and the complexities of the interactions between
economic and environmental issues. Any more stringent air emissions
requirements, however, are likely to impose significant emissions control
expenditures on many coal-fired power plants and industrial boilers and could
have the effect of making them unprofitable. As a result, these generators may
switch to other fuels that generate less of these emissions, possibly reducing
future demand for coal and the construction of coal-fired power plants. Any
switching of fuel sources away from coal, closure of existing coal-fired plants,
or reduced construction of new plants could have a material effect on demand for
and prices received for our coal. The majority of our coal supply agreements
contain provisions that allow a purchaser to terminate its contract if
legislation is passed that either restricts the use or type of coal permissible
at the purchaser's plant or results in specified increases in the cost of coal
or its use to comply with applicable ambient air quality
standards. In the future, there may be fuel switching away from
coal.
Also, see
Item 1, “Environmental and Other Regulatory Matters” for a discussion of
environmental issues potentially affecting our operations.
The
government also extensively regulates other aspects of our mining operations,
which imposes significant costs on us, and future regulations could increase
those costs or limit our ability to produce and sell coal.
In
addition to environmental requirements, the coal mining industry is subject to
increasingly strict regulation by federal, state and local authorities with
respect to matters such as employee health and safety, mandated benefits for
retired coal miners, and other mine permitting and licensing
requirements.
The
costs, liabilities and requirements associated with these regulations may be
costly and time consuming and may delay commencement or continuation of
exploration or production operations. Failure to comply with these regulations
may result in the assessment of administrative, civil and criminal penalties,
the imposition of cleanup and site restoration costs and liens, the issuance of
injunctions to limit or cease operations, the suspension or revocation of
permits and other enforcement measures that could have the effect of limiting
production from our operations. We may also incur costs and liabilities
resulting from claims for damages to property or injury to persons arising from
our operations. If we are pursued for these sanctions, costs and liabilities,
our mining operations and, as a result, our profitability, could be adversely
affected.
The
possibility exists that new laws, regulations or orders may be adopted that may
materially adversely affect our mining operations, our cost structure and/or our
customers' ability to use coal. For example, in reaction to mine accidents
during 2005 in West Virginia, state and federal legislatures and regulatory
authorities have increased scrutiny of mine safety matters and passed more
stringent laws governing mining. In 2006, Congress enacted the MINER
Act, which imposed additional burdens on coal operators, including (i)
obligations related to (a) the development of new emergency response plans that
address post-accident communications, tracking of miners, breathable air,
lifelines, training and communication with local emergency response personnel,
(b) insuring the availability of mine rescue teams, and (c) promptly notifying
federal authorities in the event of a certain events; (ii) increased penalties
for violations of the applicable federal laws and regulations; and (iii) the
requirement that new standards be implemented regarding the manner in which
closed areas of underground mines are sealed.
During
2008, MSHA continued its regulatory proceedings to implement the MINER Act.
Various states also have enacted their own new laws and regulations addressing
many of these same subjects. In 2007, the State of West Virginia, for
example, enacted legislation that imposes additional burdens on coal operators,
including, among other things, a) the prohibition of the use of belt air unless
approval is obtained; b) imposing additional design requirements for seals; c)
mandating education and certification programs for miners; and d) continuing its
advance for the imposition of additional technological improvements recommended
by a task force. Our compliance with
these or any new mine health and safety laws and regulations could increase our
mining costs and could have a material adverse effect on our financial condition
and results of operations.
Our coal mining
production and delivery is subject to conditions and events beyond our control,
which could result in higher operating expenses and decreased production and
sales and adversely affect our operating results and could result in impairments
to our assets>.
A
majority of our coal mining operations are conducted in underground mines and
the balance of our operations is at surface mines. The level of our production
at these mines is subject to operating conditions and events beyond our control
that could disrupt operations, affect production and the cost of mining at
particular mines for varying lengths of time and have a significant impact on
our operating results. Adverse operating conditions and events that we or our
Predecessor have experienced in the past include:
If any of
these conditions or events occur in the future at any of our mines or affect
deliveries of our coal to customers, they may increase our cost of mining and
delay or halt production at particular mines or sales to our customers either
permanently or for varying lengths of time, which could adversely affect our
operating results and could result in impairments to our assets.
Mining
in Central and Northern Appalachia is more complex and involves more regulatory
constraints than mining in other areas of the United States, which could affect
our mining operations and cost structures in these areas.
The
geological characteristics of Central and Northern Appalachian coal reserves,
such as depth of overburden and coal seam thickness, make them complex and
costly to mine. As mines become depleted, replacement reserves may not be
available when required or, if available, may not be capable of being mined at
costs comparable to those characteristic of the depleting mines. In addition, as
compared to mines in other regions, permitting, licensing and other
environmental and regulatory requirements are more costly and time consuming to
satisfy. These factors could materially adversely affect the mining operations
and cost structures of, and our customers' ability to use coal produced by, our
mines in Central and Northern Appalachia.
Competition
within the coal industry may adversely affect our ability to sell coal, and
excess production capacity in the industry could put downward pressure on coal
prices.
We
compete with numerous other coal producers in various regions of the United
States for domestic and international sales. Recent increases in coal prices
could encourage the development of expanded capacity by new or existing coal
producers. Any resulting overcapacity could reduce coal prices and therefore
reduce our revenues.
Coal with
lower production costs shipped east from western coal mines and from offshore
sources has resulted in increased competition for coal sales in the Appalachian
region. In addition, coal companies with larger mines that utilize the long-wall
mining method typically have lower mine operating costs than we do and may be
able to compete more effectively on price. This competition could
result in a decrease in our market share in this region and a decrease in our
revenues.
Demand
for our low sulfur coal and the prices that we can obtain for it are also
affected by, among other things, the price of emissions allowances. Decreases in
the prices of these emissions allowances could make low sulfur coal less
attractive to our customers. In addition, more widespread installation by
electric utilities of technology that reduces sulfur emissions (which could be
accelerated by increases in the prices of emissions allowances), may make high
sulfur coal more competitive with our low sulfur coal. This competition could
adversely affect our business and results of operations.
We also
compete in international markets against coal produced in other countries.
Measured by tons sold, exports accounted for approximately 31% of our sales in
2008. The demand for U.S. coal exports is dependent upon a number of
factors outside of our control, including the overall demand for electricity in
foreign markets, currency exchange rates, the demand for foreign-produced steel
both in foreign markets and in the U.S. market (which is dependent in part
on tariff rates on steel), general economic conditions in foreign countries,
technological developments, and environmental and other governmental
regulations. For example, if the value of the U.S. dollar were to rise
against other currencies in the future, our coal would become relatively more
expensive and less competitive in international markets, which could reduce our
foreign sales and negatively impact our revenues and net income. In addition, if
the amount of coal exported from the United States were to decline, this decline
could cause competition among coal producers in the United States to intensify,
potentially resulting in additional downward pressure on domestic coal
prices.
We
face numerous uncertainties in estimating our recoverable coal reserves, and
inaccuracies in our estimates could result in decreased profitability from lower
than expected revenues or higher than expected costs.
Forecasts
of our future performance are based on, among other things, estimates of our
recoverable coal reserves. We base our estimates of reserve information on
engineering, economic and geological data assembled and analyzed by our internal
engineers and periodically reviewed by third-party consultants. There are
numerous uncertainties inherent in estimating the quantities and qualities of,
and costs to mine, recoverable reserves, including many factors beyond our
control. Estimates of economically recoverable coal reserves and net cash flows
necessarily depend upon a number of variable factors and assumptions, any one of
which may, if incorrect, result in an estimate that varies considerably from
actual results. These factors and assumptions include:
Any
inaccuracy in our estimates related to our reserves could result in decreased
profitability from lower than expected revenues or higher than expected
costs.
Our
ability to operate our company effectively could be impaired if we fail to
attract and retain key personnel.
Our
ability to operate our business and implement our strategies depends, in part,
on the efforts of our executive officers and other key employees. In
addition, our future success will depend on, among other factors, our ability to
attract and retain other qualified personnel. The loss of the
services of any of our executive officers or other key employees or the
inability to attract or retain other qualified personnel in the future could
have a material adverse effect on our business or business
prospects.
Our
work force could become increasingly unionized in the future and our unionized
or union-free hourly work force could strike, which could adversely affect the
stability of our production and reduce our profitability.
Approximately
96% of our 2008 coal production came from mines operated by union-free
employees. As of December 31, 2008, over 93% of our 3,779 employees are
union-free. However, our subsidiaries' employees have the right at any time
under the National Labor Relations Act to form or affiliate with a union. Any
further unionization of our subsidiaries' employees, or the employees of
third-party contractors who mine coal for us, could adversely affect the
stability of our production and reduce our profitability.
One of
our Virginia subsidiaries has two contracts with the United Mine Workers of
America (“UMWA”) that cover approximately 248 employees. One of our
West Virginia subsidiaries has a Bituminous Coal Operators Association (“BCOA”)
contract with the UMWA covering approximately 17 UMWA
employees. Also, the other West Virginia subsidiary, which is idle,
has a BCOA wage agreement with the UMWA that could be terminated by our
subsidiary or the UMWA with notice but since it is idle, no employees are
affected at this time. However, if the operation becomes active again, these
employees could be affected.
As is the
case with our union-free operations, the UMWA represented employees could
strike, which would disrupt our production, increase our costs, and disrupt
shipments of coal to our customers, which could reduce our
profitability.
A
shortage of skilled labor in the Appalachian region could pose a risk to
achieving improved labor productivity and competitive costs and could adversely
affect our profitability.
Efficient
coal mining using modern techniques and equipment requires skilled laborers,
preferably with at least a year of experience and proficiency in multiple mining
tasks. In recent years, a shortage of trained coal miners in the Appalachian
region has caused us to operate certain units without full staff, which
decreases our productivity and increases our costs. If the shortage of
experienced labor continues or worsens, it could have an adverse impact on our
labor productivity and costs and our ability to expand production in the event
there is an increase in the demand for our coal, which could adversely affect
our profitability.
Acquisitions
that we have completed since our formation, as well as acquisitions that we may
undertake in the future, involve a number of risks, any of which could cause us
not to realize the anticipated benefits.
We
continually seek to expand our operations and coal reserves through
acquisitions. In the past five years, we have completed six significant
acquisitions and several smaller acquisitions and investments. Our
ability to complete acquisitions is subject to availability of attractive
targets on terms acceptable to us and general market conditions, among other
things. If we are unable to successfully integrate the companies,
businesses or properties that we acquire, our profitability may decline and we
could experience a material adverse effect on our business, financial condition
or results of operations. Acquisition transactions involve various inherent
risks, including:
Any one or more of these factors
could cause us not to realize the benefits anticipated to result from an
acquisition.
Moreover,
any acquisition opportunities we pursue could materially affect our liquidity
and capital resources and may require us to incur indebtedness, seek equity
capital or both. For instance, in connection with the Nicewonder Acquisition in
October 2005, we issued and subsequently repaid $221.0 million principal
amount of promissory installment notes of one of our indirect, wholly-owned
subsidiaries, we issued 2,180,233 shares of our common stock valued at
approximately $53.2 million. In addition, we entered into a new
$525.0 million credit facility, a portion of the net proceeds of which we
used to pay the cash purchase price and acquisition expenses and the first
installment of principal due on the promissory notes. Future
acquisitions could also result in our assuming more long-term liabilities
relative to the value of the acquired assets than we have assumed in our
previous acquisitions.
Changes
in purchasing patterns in the coal industry may make it difficult for us to
extend existing supply contracts or enter into new long-term supply contracts
with customers, which could adversely affect the capability and profitability of
our operations.
We sell a
significant portion of our coal under long-term coal supply agreements, which
are contracts with a term greater than 12 months. The execution of a
satisfactory long-term coal supply agreement is frequently the basis on which we
undertake the development of coal reserves required to be supplied under the
contract. During 2008, approximately 80% and 64% of our steam
and metallurgical coal sales volume, respectively, was delivered pursuant to
long-term contracts. At December 31, 2008, our long-term coal supply agreements
had remaining terms of up to eight years and an average remaining term of
approximately two years. When our current contracts with customers expire or are
otherwise renegotiated, our customers may decide to purchase fewer tons of coal
than in the past or on different terms, including pricing terms less favorable
to us. For additional information relating to our long-term coal supply
contracts, see “Business -- Marketing, Sales and Customer
Contracts.”
As of
January 16, 2009, approximately 11% and 62%, respectively, of our planned
production for 2009 and 2010 was uncommitted. We may not be able to enter into
coal supply agreements to sell this production on terms, including pricing
terms, as favorable to us as our existing agreements.
As
electric utilities continue to adjust to frequently changing regulations,
including the Acid Rain regulations of the Clean Air Act, the Clean Air Mercury
Rule, the Clean Air Interstate Rule and the possible deregulation of their
industry, they are becoming increasingly less willing to enter into long-term
coal supply contracts and instead are purchasing higher percentages of coal
under short-term supply contracts. The industry shift away from long-term supply
contracts could adversely affect us and the level of our revenues. For example,
fewer electric utilities will have a contractual obligation to purchase coal
from us, thereby increasing the risk that we will not have a market for our
production. The prices we receive in the spot market may be less than the
contractual price an electric utility is willing to pay for a committed supply.
Furthermore, spot market prices tend to be more volatile than contractual
prices, which could result in decreased revenues.
Certain
provisions in our long-term supply contracts may reduce the protection these
contracts provide us during adverse economic conditions or may result in
economic penalties upon our failure to meet specifications.
Price
adjustment, “price reopener” and other similar provisions in long-term supply
contracts may reduce the protection from short-term coal price volatility
traditionally provided by these contracts. Price reopener provisions are
particularly common in international metallurgical coal sales contracts. Some of
our coal supply contracts contain provisions that allow for the price to be
renegotiated at periodic intervals. Price reopener provisions may automatically
set a new price based on the prevailing market price or, in some instances,
require the parties to agree on a new price, sometimes between a pre-set “floor”
and “ceiling.” In some circumstances, failure of the parties to agree on a price
under a price reopener provision can lead to termination of the contract. Any
adjustment or renegotiation leading to a significantly lower contract price
could result in decreased revenues. Accordingly, supply contracts with terms of
one year or more may provide only limited protection during adverse market
conditions.
Coal
supply agreements also typically contain force majeure provisions allowing
temporary suspension of performance by us or the customer during the duration of
specified events beyond the control of the affected party. Most of our coal
supply agreements contain provisions requiring us to deliver coal meeting
quality thresholds for certain characteristics such as Btu, sulfur content, ash
content, grindability and ash fusion temperature. Failure to meet these
specifications could result in economic penalties, including price adjustments,
the rejection of deliveries or termination of the contracts. Moreover, some of
our agreements where the customer bears transportation costs permit the customer
to terminate the contract if the transportation costs borne by them increase
substantially. In addition, some of these contracts allow our customers to
terminate their contracts in the event of changes in regulations affecting our
industry that increase the price of coal beyond specified limits.
As a
result of the economic slowdown that has resulted in deep cuts in worldwide
steel production and the application of such price adjustment and other similar
provisions in our long-term supply contracts, we had to restructure certain
agreements under mutually acceptable terms with our steel customers in late
2008. A continuation or decline in the current economic conditions would likely
result in an increase in the number of restructured agreements.
Due to
the risks mentioned above with respect to long-term supply contracts, we may not
achieve the revenue or profit we expect to achieve from these sales
commitments.
The
loss of, or significant reduction in, purchases by our largest customers could
adversely affect our revenues and profitability.
Our
largest customer during 2008 accounted for approximately 12% of our total
revenues. We derived approximately 54% of our 2008 total revenues from sales to
our ten largest customers. These customers may not continue to purchase coal
from us under our current coal supply agreements, or at all. If these customers
were to reduce their purchases of coal from us significantly or if we were
unable to sell coal to them on terms as favorable to us as the terms under our
current agreements, our revenues and profitability could suffer
materially.
Demand
for our coal changes seasonally and could have an adverse effect on the timing
of our cash flows and our ability to service our existing and future
indebtedness.
Our
business is seasonal, with operating results varying from quarter to quarter. We
have historically experienced lower sales during winter months primarily due to
the freezing of lakes that we use to transport coal to some of our customers. As
a result, our first quarter results may be negatively impacted. Lower
than expected sales by us during this period could have an adverse affect on the
timing of our cash flows and therefore our ability to service our obligations
with respect to our existing and future indebtedness.
A
decline in demand for metallurgical coal would limit our ability to sell our
high quality steam coal as higher-priced metallurgical coal and could affect the
economic viability of certain of our mines that have higher operating
costs.
Portions of
our coal reserves possess quality characteristics that enable us to mine,
process and market them as either metallurgical coal or high quality steam coal,
depending on the prevailing conditions in the metallurgical and steam coal
markets. We decide whether to mine, process and market these coals as
metallurgical or steam coal based on management's assessment as to which market
is likely to provide us with a higher margin. We consider a number of factors
when making this assessment, including the difference between the current and
anticipated future market prices of steam coal and metallurgical coal, the lower
volume of saleable tons that results from producing a given quantity of reserves
for sale in the metallurgical market instead of the steam market, the increased
costs incurred in producing coal for sale in the metallurgical market instead of
the steam market, the likelihood of being able to secure a longer-term sales
commitment by selling coal into the steam market and our contractual commitments
to deliver different types of coals to our customers. During the
fourth quarter of 2008, steel production worldwide decreased 24% resulting in a
decrease in the demand for metallurgical coal. Any further deterioration in
conditions in the U.S. steel industry could further reduce the demand for
our metallurgical coal. Furthermore, a decline in the metallurgical
market relative to the steam market could cause us to shift coal from the
metallurgical market to the steam market, thereby reducing our revenues and
profitability.
Most of
our metallurgical coal reserves possess quality characteristics that enable us
to mine, process and market them as high quality steam coal. However, some of
our mines operate profitably only if all or a portion of their production is
sold as metallurgical coal to the steel market. If demand
for metallurgical coal declined to the point where all the production from these
mines had to be sold as steam coal, theses mines may not be economically viable
and subject to closure. Such closures would lead to asset impairment
charges, accelerated reclamation costs, as well as reduced revenue and
profitability.
Disruption
in supplies of coal produced by contractors and other third parties could
temporarily impair our ability to fill customers' orders or increase our
costs.
In
addition to marketing coal that is produced by our subsidiaries' employees, we
utilize contractors to operate some of our mines. Operational difficulties at
contractor-operated mines, changes in demand for contract miners from other coal
producers, and other factors beyond our control could affect the availability,
pricing, and quality of coal produced for us by contractors. For example, during
2005, production at our contractor operations ran approximately 25% behind plan,
primarily due to shortages in the supply of labor. As a result of
this shortfall, we were forced to purchase coal at a higher cost than planned so
we could meet commitments to customers. To meet customer
specifications and increase efficiency in fulfillment of coal contracts, we also
purchase and resell coal produced by third parties from their controlled
reserves. The majority of the coal that we purchase from third parties is
blended with coal produced from our mines prior to resale, and we also process
(which includes washing, crushing or blending coal at one of our preparation
plants or loading facilities) a portion of the coal that we purchase from third
parties prior to resale. We sold 4.9 million tons of coal purchased from
third parties during 2008, representing approximately 17% of our total sales
during 2008. We believe that approximately 65% of our purchased coal sales in
2008 were blended with coal produced from our mines prior to resale, and
approximately 5% of our total sales in 2008 consisted of coal purchased from
third parties that we processed before resale. The availability of specified
qualities of this purchased coal may decrease and prices may increase as a
result of, among other things, changes in overall coal supply and demand levels,
consolidation in the coal industry and new laws or regulations. Disruption in
our supply of contractor-produced coal and purchased coal could temporarily
impair our ability to fill our customers' orders or require us to pay higher
prices in order to obtain the required coal from other sources. Any increase in
the prices we pay for contractor-produced coal or purchased coal could increase
our costs and therefore lower our earnings. Although increases in market prices
for coal generally benefit us by allowing us to sell coal at higher prices,
those increases also increase our costs to acquire purchased coal, which lowers
our earnings.
Our
mining operations consume significant quantities of commodities. If commodity
prices increase significantly or rapidly, it could impact our cost of
production.
Coal
mines consume large quantities of commodities such as steel, copper, rubber
products and liquid fuels, such as diesel fuel. Some commodities, such as steel,
are needed to comply with roof control plans required by regulation. The prices
we pay for these products are strongly impacted by the global commodities
market. A rapid or significant increase in cost of some commodities could impact
our mining costs because we have limited ability to negotiate lower prices, and,
in some cases, do not have a ready substitute for these
commodities.
Fair
value of derivative instruments that are not accounted for as a hedge
could cause earnings volatility in our statement of income for a given
period.
We
participate in forward purchase and forward sales contracts that are considered
derivative instruments under Statement of Financial Accounting Standards
(“SFAS”) No. 133, Accounting
for Derivative Instruments and Hedging Activities (“SFAS
133”). SFAS 133 requires all derivative financial instruments to be
reported on the balance sheet at fair value. Changes in fair value are
recognized either in earnings or equity, depending on whether the transaction
qualifies for hedge accounting, and if so, the nature of the underlying exposure
that is being hedged and how effective the derivatives are at offsetting price
movements in the underlying exposure.
Certain
of our forward coal purchase and sales contracts that are considered derivative
instruments do not qualify under the “normal purchase and normal sales”
exception under SFAS 133. Transactions that do not qualify for this exception
are required to be marked to market and currently do not qualify for hedge
accounting. Accordingly, changes in fair value for these forward sales and
forward purchase contracts have been recorded in the income statement and are
reflected in (increase) decrease in fair value of derivatives instruments,
net. During 2008, we had a net decrease in the fair value of these
derivative instruments of $9.3 million consisting of a decrease in fair value of
forward purchase coal contracts in the amount of $14.3 million, partially offset
by an increase in fair value of forward sale coal contracts of $5.0
million.
We use
significant quantities of diesel fuel in our operations and are also exposed to
risk in the market price for diesel fuel. We have entered into swap agreements
and diesel fuel put options to reduce the volatility in the price of diesel fuel
for our operations. These diesel fuel swap agreements and put options
are not designated as a hedge for accounting purposes and therefore the changes
in the fair value for these derivative instrument contracts are required to be
marked to market and recorded in cost of sales, which may also result in
earnings volatility. During 2008, we entered into diesel fuel swaps and put
options each for approximately 15.6 million gallons or 50% of the Company's
anticipated 2009 diesel fuel usage. These diesel fuel swaps and put
options use the NYMEX New York Harbor #2 heating oil as the underlying commodity
reference price. During 2008, we had a net decrease of $38.0 million
in the fair value of these diesel fuel derivative instruments consisting of a
decrease of $38.0 million in the fair value of swap agreements, an increase in
the fair value of purchased put options of $3.9 million, and a decrease in the
fair value of sold put options of 3.9 million.
Fluctuations
in transportation costs and the availability or reliability of transportation
could affect the demand for our coal or temporarily impair our ability to supply
coal to our customers.
Transportation
costs represent a significant portion of the total cost of coal for our
customers. Increases in transportation costs, such as those experienced in
recent years could make coal a less competitive source of energy or could make
our coal production less competitive than coal produced from other
sources. On the other hand, significant decreases in transportation
costs could result in increased competition from coal producers in other parts
of the country. For instance, coordination of the many eastern loading
facilities, the large number of small shipments, terrain and labor issues all
combine to make shipments originating in the eastern United States inherently
more expensive on a per-mile basis than shipments originating in the western
United States.
Historically,
high coal transportation rates from the western coal producing areas into
Central Appalachian markets limited the use of western coal in those markets.
More recently, however, lower rail rates from the western coal producing areas
to markets served by eastern U.S. producers have created major competitive
challenges for eastern producers. This increased competition could have a
material adverse effect on our business, financial condition and results of
operations.
We depend
upon railroads, trucks, beltlines, ocean vessels and barges to deliver coal to
our customers. Disruption of these transportation services due to
weather-related problems, mechanical difficulties, strikes, lockouts,
bottlenecks, terrorist attacks, and other events could temporarily impair our
ability to supply coal to our customers, resulting in decreased
shipments. For example, certain shipments of our coal to customers
were delayed by hurricanes in the Gulf Coast in 2005. Decreased
performance levels over longer periods of time could cause our customers to look
to other sources for their coal needs, negatively affecting our revenues and
profitability.
In 2008,
58% of our produced and processed coal volume was transported from the
preparation plant to the customer by rail. In the past, we have experienced a
general deterioration in the reliability of the service provided by rail
carriers, which increased our internal coal handling costs. If there are future
disruptions of the transportation services provided by the railroad companies we
use and we are unable to find alternative transportation providers to ship our
coal, our business could be adversely affected.
We have
investments in mines, loading facilities, and ports that in most cases are
serviced by a single rail carrier. Our operations that are serviced by a single
rail carrier are particularly at risk to disruptions in the transportation
services provided by that rail carrier, due to the difficulty in arranging
alternative transportation. If a single rail carrier servicing our operations
does not provide sufficient capacity, revenue from these operations and our
return on investment could be adversely impacted. In addition, our coal is
transported from our mines to our loading facilities by trucks owned and
operated by third parties. The states of West Virginia and Kentucky
enforce weight limits on coal trucks on their public roads. It is possible that
other states in which our coal is transported by our contract carriers
could undertake similar actions to increase enforcement of weight limits.
Such stricter enforcement actions could result in shipment delays and increased
costs. An increase in transportation costs could have an adverse effect on our
ability to increase or to maintain production on a profit-making basis and could
therefore adversely affect our revenues and earnings.
Our
ability to collect payments from our customers could be impaired if their
creditworthiness deteriorates.
Our
ability to receive payment for coal sold and delivered depends on the continued
creditworthiness of our customers. Our customer base is changing with
deregulation as utilities sell their power plants to their non-regulated
affiliates or third parties that may be less creditworthy, thereby increasing
the risk we bear on payment default. These new power plant owners may have
credit ratings that are below investment grade. In addition, competition with
other coal suppliers could force us to extend credit to customers and on terms
that could increase the risk we bear on payment default.
We have
contracts to supply coal to energy trading and brokering companies under which
those companies sell coal to end users. If the creditworthiness of the energy
trading and brokering companies declines, this would increase the risk that we
may not be able to collect payment for all coal sold and delivered to or on
behalf of these energy trading and brokering companies.
Furthermore,
global financial markets have been experiencing extreme disruption in recent
months, including, among other things, severely diminished liquidity and credit
availability. We continue to monitor these developments and the
resulting impact on our business and our suppliers and customers closely. A
continuation or worsening of the current economic conditions, a prolonged
global, national or regional economic recession or other similar events, is
likely to significantly impact the creditworthiness of our customers and could
increase the risk we bear on payment default.
Our
business will be adversely affected if we are unable to develop or acquire
additional coal reserves that are economically recoverable.
Our
profitability depends substantially on our ability to mine coal reserves
possessing quality characteristics desired by our customers in a cost-effective
manner. As of December 31, 2008, we owned or leased 599.7 million tons
of proven and probable coal reserves that we believe will support current
production levels for more than 20 years, which is less than the publicly
reported amount of proven and probable coal reserves and reserve lives (based on
current publicly reported production levels) of the other large publicly traded
coal companies. We have not yet applied for the permits required, or developed
the mines necessary, to mine all of our reserves. Permits are becoming
increasingly more difficult and expensive to obtain and the review process
continues to lengthen. In addition, we may not be able to mine all of our
reserves as profitably as we do at our current operations.
Because
our reserves are depleted as we mine our coal, our future success and growth
depend, in part, upon our ability to acquire additional coal reserves that are
economically recoverable. If we are unable to replace or increase our coal
reserves on acceptable terms, our production and revenues will decline as our
reserves are depleted. Exhaustion of reserves at particular mines also may have
an adverse effect on our operating results that is disproportionate to the
percentage of overall production represented by such mines. Our ability to
acquire additional coal reserves through acquisitions in the future also could
be limited by restrictions under our existing or future debt agreements,
competition from other coal companies for attractive properties, or the lack of
suitable acquisition candidates.
We
may be unable to obtain and renew permits necessary for our operations, which
would reduce our production, cash flow and profitability.
Mining
companies must obtain numerous permits that impose strict conditions on various
environmental and safety matters in connection with coal mining. These include
permits issued by various federal and state agencies and regulatory bodies. The
permitting rules are complex and may change over time, making our ability to
comply with the applicable requirements more difficult or impractical, possibly
precluding the continuance of ongoing operations or the development of future
mining operations. The public, including special interest groups and
individuals, have certain rights under various statutes to comment upon, submit
objections to, and otherwise engage in the permitting process, including
bringing citizens’ lawsuits to challenge such permits or mining
activities. Accordingly, required permits may not be issued or
renewed in a timely fashion (or at all), or permits issued or renewed may be
conditioned in a manner that may restrict our ability to efficiently conduct our
mining activities. Such inefficiencies would likely reduce our
production, cash flow, and profitability.
In
particular, certain of our activities involving valley fills, ponds or
impoundments, road building, placement of excess material, and other mine
development activities require a Section 404 dredge and fill permit from the
Army Corps of Engineers (“COE”) and a Section 401 certification or its
equivalent from the state in which the mining activities are
proposed. In recent years, the Section 404 permitting process has
faced a series of court challenges that have resulted in increased costs and
delays in the permitting process. Future challenges or changes to the
permitting process could cause additional increases in the costs, time, and
difficulty associated with obtaining and complying with the permits, and could,
as a result, adversely affect our coal production.
Failure
to obtain or renew surety bonds on acceptable terms could affect our ability to
secure reclamation and coal lease obligations, which could adversely affect our
ability to mine or lease coal.
Federal
and state laws require us to obtain surety bonds to secure payment of certain
long-term obligations such as mine closure or reclamation costs, federal and
state workers' compensation costs, coal leases and other obligations. These
bonds are typically renewable annually. Surety bond issuers and holders may not
continue to renew the bonds or may demand additional collateral or other less
favorable terms upon those renewals. Our failure to maintain, or our inability
to acquire, surety bonds that are required by state and federal law would affect
our ability to secure reclamation and coal lease obligations, which could
adversely affect our ability to mine or lease coal. That failure could result
from a variety of factors including, without limitation:
In
addition, due to the current instability and volatility of the financial
markets, our current surety bond providers may experience difficulties in
providing new surety bonds to us, maintaining existing surety bonds, or
satisfying liquidity requirements under existing surety bond
contracts. In that event, we would be required to find alternative
sources of funding to satisfy our payment obligations, which may require greater
use of our credit facility.
We
have reclamation and mine closure obligations. If the assumptions underlying our
accruals are inaccurate, we could be required to expend greater amounts than
anticipated.
The
Surface Mining Control and Reclamation Act (“SMCRA”) establishes operational,
reclamation and closure standards for all aspects of surface mining as well as
deep mining. We accrue for the costs of current mine disturbance and final mine
closure, including the cost of treating mine water discharge where necessary.
Estimates of our total reclamation and mine-closing liabilities are based upon
permit requirements and our experience. The amounts recorded are dependent upon
a number of variables, including the estimated future retirement costs,
estimated proven reserves, assumptions involving profit margins, inflation
rates, and the assumed credit-adjusted risk-free interest rates. Furthermore,
these obligations are unfunded. If these accruals are insufficient or our
liability in a particular year is greater than currently anticipated, our future
operating results could be adversely affected.
Our
operations may impact the environment or cause exposure to hazardous substances,
and our properties may have environmental contamination, which could result in
material liabilities to us.
Our
operations currently use hazardous materials, and from time to time we generate
limited quantities of hazardous wastes. Our Predecessor and acquired companies
also utilized certain hazardous materials and generated similar wastes. We may
be subject to claims under federal or state statutes or common law doctrines for
toxic torts, natural resource damages and other damages as well as for the
investigation and clean up of soil, surface water, sediments, groundwater, and
other natural resources. Such claims may arise out of current or former
conditions at sites that we own or operate currently, as well as at sites that
we or our Predecessor and acquired companies owned or operated in the past, and
at contaminated sites that have always been owned or operated by third parties.
Our liability for such claims may be joint and several, so that we may be held
responsible for more than our share of the contamination or other damages, or
even for the entire share.
We
maintain extensive coal slurry impoundments at a number of our mines. Such
impoundments are subject to extensive regulation. Slurry impoundments maintained
by other coal mining operations have been known to fail, causing extensive
damage to the environment and natural resources, as well as liability for
related personal injuries and property damages. Some of our impoundments overlie
mined out areas, which can pose a heightened risk of failure and of damages
arising out of failure. If one of our impoundments were to fail, we could be
subject to substantial claims for the resulting environmental contamination and
associated liability, as well as for fines and penalties. The recent failure of
the fly ash impoundment at the Tennessee Valley Authority’s Kingston Power
Plant, which is not regulated in the same manner as our slurry impoundments,
could result in additional scrutiny of our impoundments.
These and
other unforeseen environmental impacts that our operations may have, as well as
exposures to hazardous substances or wastes associated with our operations,
could result in costs and liabilities that could materially and adversely affect
our business.
Also, see
Item 1, “Environmental and Other Regulatory Matters” for discussion related to
“Superfund,” and “RCRA.”
Defects
in title of any leasehold interests in our properties could limit our ability to
mine these properties or result in significant unanticipated costs.
We
conduct a significant part of our mining operations on properties that we lease.
Title to most of our leased properties and mineral rights is not thoroughly
verified until a permit to mine the property is obtained, and in some cases
title with respect to leased properties is not verified at all. Our right to
mine some of our reserves may be materially adversely affected by actual or
alleged defects in title or boundaries. In order to obtain leases or mining
contracts to conduct our mining operations on property where these defects
exist, we may in the future have to incur unanticipated costs or could even lose
our right to mine on that property, which could adversely affect our
profitability.
If
our assumptions regarding our likely future expenses related to benefits for
non-active employees are incorrect, then expenditures for these benefits could
be materially higher than we have predicted.
When we
acquired the assets of our Predecessor and acquired companies, those operations
were subject to long-term liabilities under a variety of benefit plans and other
arrangements with active and inactive employees. We assumed a portion of these
long-term obligations and are continuing to incur additional costs from our
operations for postretirement, workers' compensation and black lung liabilities.
The current and non-current accrued portions of these long-term obligations, as
reflected in our consolidated financial statements as of December 31, 2008,
included $61.3 million of postretirement medical obligations and $11.3
million of self-insured workers' compensation and black lung obligations. These
obligations have been estimated based on assumptions that are described in the
notes to our consolidated financial statements included elsewhere in this
report. However, if our assumptions are incorrect, we could be required to
expend greater amounts than anticipated.
Several
states in which we operate consider changes in workers' compensation laws from
time to time, which, if enacted, could adversely affect us. In addition, if any
of the sellers from whom we acquired our operations fail to satisfy their
indemnification obligations to us with respect to postretirement claims and
retained liabilities, then we could be required to expend greater amounts than
anticipated. The inability of the sellers of our Predecessor and acquired
companies to fulfill their indemnification obligations to us under our
acquisition agreements could increase our liabilities and adversely affect our
results of operations. Moreover, under certain acquisition agreements, we agreed
to permit responsibility for black lung claims related to the sellers' former
employees who are employed by us for less than one year after the acquisition to
be determined in accordance with law (rather than specifically assigned to one
party or the other in the agreements). We believe that the sellers remain liable
as a matter of law for black lung benefits for their former employees who work
for us for less than one year; however, an adverse ruling on this issue could
increase our exposure to black lung benefit liabilities.
Our
significant amount of indebtedness could harm our business by limiting our
available cash and our access to additional capital and could force us to sell
material assets or take other actions to attempt to reduce our
indebtedness.
Our
financial performance could be affected by our amount of indebtedness. At
December 31, 2008, we had $539.1 million of indebtedness outstanding,
representing 43% of our total capitalization. This indebtedness consisted of
$287.5 million principal of our convertible senior notes, a $233.1 million
term loan under our current credit facility and $18.5 million of other
indebtedness, including $0.2 million of capital lease obligations extending
through March 2009, and $18.3 million payable to an insurance premium
finance company. In addition, under our current credit facility, we had
$82.6 million of letters of credit outstanding at December 31,
2008.
This
level of indebtedness could have important consequences to our business. For
example, it could:
If our
cash flows and capital resources are insufficient to fund our debt service
obligations or our requirements under our other long-term liabilities, we may be
forced to sell assets, seek additional capital or seek to restructure or
refinance our indebtedness. These alternative measures may not be successful and
may not permit us to meet our scheduled debt service obligations or our
requirements under our other long term liabilities. In the absence of sufficient
cash flows and resources, we could face substantial liquidity problems and might
be required to sell material assets or operations to attempt to meet our debt
service and other obligations. Our current credit facility restricts our ability
to sell assets and use the proceeds from the sales. We may not be able to
consummate any such sales or to obtain the proceeds which we could realize from
them and these proceeds may not be adequate to meet any debt service obligations
then due. Furthermore, substantially all of our material assets secure our
indebtedness under our current credit facility.
We
may also be able to incur substantially more debt which could further exacerbate
the risks associated with our significant indebtedness.
We may be
able to incur substantial additional indebtedness in the future under the terms
of our credit facility. Our current credit facility provides for a
revolving line of credit of up to $375.0 million, of which
$292.4 million was available as of December 31, 2008. The addition of
new debt to our current debt levels could increase the related risks that we now
face. For example, the spread over the variable interest rate applicable to
loans under our credit facility is dependent on our leverage ratio, and it would
increase if our leverage ratio increases. Additional drawings under our
revolving line of credit could also limit the amount available for letters of
credit in support of our bonding obligations, which we will require as we
develop and acquire new mines.
Failure
to maintain capacity for required letters of credit could limit our available
borrowing capacity under our credit facility, limit our ability to obtain or
renew surety bonds and negatively impact our ability to obtain additional
financing to fund future working capital, capital expenditure or other general
corporate requirements.
At
December 31, 2008, we had $82.6 million of letters of credit in place,
of which $73.0 million served as collateral for reclamation surety bonds
and $9.6 million secured miscellaneous obligations. Our credit facility
provides for revolving commitments of up to $375.0 million, all of which
can be used to issue additional letters of credit. In addition, obligations
secured by letters of credit may increase in the future. Any such increase would
limit our available borrowing capacity under our current or future credit
facilities and could negatively impact our ability to obtain additional
financing to fund future working capital, capital expenditure or other general
corporate requirements. Moreover, if we do not maintain sufficient borrowing
capacity under our revolving credit facility for additional letters of credit,
we may be unable to obtain or renew surety bonds required for our mining
operations.
The
terms of our credit facility limit our and our subsidiaries’ ability to take
certain actions, which may adversely affect our business.
Our
credit facility contains a number of significant restrictions and covenants that
limit our ability and our subsidiaries' ability to, among other things, incur
additional indebtedness, enter into sale and leaseback transactions, pay
dividends, make redemptions and repurchases of certain capital stock, make loans
and investments, create liens, engage in transactions with affiliates, and merge
or consolidate with other companies or sell substantially all of our
assets.
These
covenants could adversely affect our ability to finance our future operations or
capital needs or to execute preferred business strategies. In addition, if we
violate these covenants and are unable to obtain waivers from our lenders, our
debt under this agreement would be in default and could be accelerated by our
lenders. If our indebtedness is accelerated, we may not be able to repay our
debt or borrow sufficient funds to refinance it. Even if we were able to obtain
new financing, it may not be on commercially reasonable terms, on terms that are
acceptable to us, or at all. If our debt is in default for any reason, our
business, financial condition and results of operations could be materially and
adversely affected.
Certain
terms of our convertible notes may adversely impact our liquidity.
Upon
conversion of our convertible notes, we will be required to pay in cash the
lesser of the principal amount of the converted notes and the sum of a
calculated daily conversion value over an averaging period. As a result, the
conversion of the convertible notes may significantly reduce our
liquidity.
Sales
of additional shares of our common stock, the exercise or granting of additional
stock options or conversion of our convertible notes could cause the price of
our common stock to decline.
Sales of
substantial amounts of our common stock in the open market and the availability
of those shares for sale could adversely affect the price of our common stock.
In addition, future issuances of equity securities, including pursuant to
outstanding options or the conversion of our convertible bonds, could dilute the
interests of our existing stockholders and could cause the market price for our
common stock to decline. We may issue equity securities in the future for a
number of reasons, including to finance our operations and business strategy, to
adjust our ratio of debt to equity, to satisfy our obligations upon the exercise
of outstanding warrants or options or for other reasons.
As of
December 31, 2008, there were:
The price
of our common stock could also be affected by hedging or arbitrage trading
activity that may exist or develop involving our common stock and our
convertible notes.
The
inability of the sellers of our Predecessor and acquired companies to fulfill
their indemnification obligations to us under our acquisition agreements could
increase our liabilities and adversely affect our results of operations and
financial position.
In the
acquisition agreements we entered into with the sellers of our Predecessor and
acquired companies, including the acquisition agreements we entered into related
to the Nicewonder and Progress acquisitions, the respective sellers and, in some
of our acquisitions, their parent companies, agreed to retain responsibility for
and indemnify us against damages resulting from certain third-party claims or
other liabilities, such as workers' compensation liabilities, black lung
liabilities, postretirement medical liabilities and certain environmental or
mine safety liabilities. The failure of any seller and, if applicable, its
parent company, to satisfy their obligations with respect to claims and retained
liabilities covered by the acquisition agreements could have an adverse effect
on our results of operations and financial position if claimants successfully
assert that we are liable for those claims and/or retained liabilities. The
obligations of the sellers and, in some instances, their parent companies, to
indemnify us with respect to their retained liabilities will continue for a
substantial period of time, and in some cases indefinitely. The sellers'
indemnification obligations with respect to breaches of their representations
and warranties in the acquisition agreements will terminate upon expiration of
the applicable indemnification period (generally 18-24 months from the
acquisition date for most representations and warranties, and from two to five
years from the acquisition date for environmental representations and
warranties), are subject to deductible amounts and will not cover damages in
excess of the applicable coverage limit. The assertion of third-party claims
after the expiration of the applicable indemnification period or in excess of
the applicable coverage limit, or the failure of any seller to satisfy its
indemnification obligations with respect to breaches of its representations and
warranties, could have an adverse effect on our results of operations and
financial position.
Our
inability to continue or expand the Nicewonder existing road construction and
coal recovery business could adversely affect the expected benefits from the
Nicewonder acquisition.
Our
subsidiary, Nicewonder Contracting, Inc. (“NCI”), operates a road construction
business under a contract with the State of West Virginia. Pursuant to the
contract, NCI is building approximately 11 miles of rough grade highway in West
Virginia over the next one to two years and, in exchange, NCI will be
compensated by West Virginia based on the number of cubic yards of material
excavated or filled to create a road bed, as well as for certain other cost
components. In the course of the road construction, NCI will recover any coal
encountered and sell the coal to its customers, subject to certain costs,
including coal loading, transportation, coal royalty payments and applicable
taxes and fees.
The State
of West Virginia has only approved funding for a portion of this road
construction. If West Virginia does not fund the remaining sections of the
highway project, it would adversely affect NCI's earnings. Even if West Virginia
funds the remainder of this project through the next one to two years, we are
uncertain whether the state will fund any similar projects in the
future.
The
Affiliated Construction Trades Foundation brought an action against the West
Virginia Department of Transportation, Division of Highways (“WVDOH”) and NCI in
the United States District Court in the Southern District of West Virginia. The
plaintiff sought a declaration that the contract between NCI and the State of
West Virginia related to NCI's road construction project was illegal as a
violation of applicable West Virginia and federal competitive bidding and
prevailing wage laws. The plaintiff also sought an injunction prohibiting
performance of the contract but has not sought monetary damages.
On
September 5, 2007, the Court ruled that the WVDOH and the Federal Highway
Administration (who is now a party to the suit) could not, under the
circumstances of this case, enter into a contract not requiring the contractor
to pay the prevailing wages as required by the Davis-Bacon
Act. Although the Court has not yet decided what remedy it will
impose, regarding the prevailing wage issue, we expect a ruling before the end
of the first quarter of 2010. We anticipate that the most likely
remedy would be a directive that the contract be renegotiated for such payment.
If that renegotiation occurs, the WVDOH has contractually committed to agree and
NCI has a contractual right to insist, that such additional costs resulting from
such an order will be reimbursed by the WVDOH. Accordingly, we do not
believe that we will have any monetary expense as a result of this ruling. As of
December 31, 2008, the Company recorded a $7.9 million long-term receivable for
the recovery of these costs from the WVDOH and a $7.9 million long-term
liability for the obligations under the ruling.
If the
plaintiff is successful, in its challenge, the resulting judgment could make
completing the remainder of the road construction project considerably less
advantageous to NCI or restrict or prohibit NCI from completing the project,
which could adversely affect our results.
If
we are unable to accurately estimate the overall risks or costs when we bid on a
road construction contract that is ultimately awarded to us, we may achieve a
lower than anticipated profit or incur a loss on the contract.
A large
percentage of our road construction revenues and contract backlog is typically
derived from fixed unit price contracts. Fixed unit price contracts require us
to perform the contract for a fixed unit price irrespective of our actual costs.
As a result, we realize a profit on these contracts only if we successfully
estimate our costs and then successfully control actual costs and avoid cost
overruns. If our cost estimates for a contract are inaccurate, or if we do not
execute the contract within our cost estimates, then cost overruns may cause us
to incur losses or cause the contract not to be as profitable as we
expected. Also, if we do not recover the amounts of coal estimated on
our construction projects, profitability on our construction contracts could be
less than projected. This, in turn, could negatively affect our cash flow,
earnings and financial position.
The costs
incurred and gross profit realized on those contracts can vary, sometimes
substantially, from the original projections due to a variety of factors,
including, but not limited to:
Terrorist
attacks and threats, escalation of military activity in response to such attacks
or acts of war may negatively affect our business, financial condition and
results of operations.
Terrorist
attacks and threats, escalation of military activity in response to such attacks
or acts of war may negatively affect our business, financial condition, and
results of operations. Our business is affected by general economic conditions,
fluctuations in consumer confidence and spending, and market liquidity, which
can decline as a result of numerous factors outside of our control, such as
terrorist attacks and acts of war. Future terrorist attacks against
U.S. targets, rumors or threats of war, actual conflicts involving the
United States or its allies, or military or trade disruptions affecting our
customers may materially adversely affect our operations and those of our
customers. As a result, there could be delays or losses in transportation and
deliveries of coal to our customers, decreased sales of our coal and extension
of time for payment of accounts receivable from our customers. Strategic targets
such as energy-related assets may be at greater risk of future terrorist attacks
than other targets in the United States. In addition, disruption or significant
increases in energy prices could result in government-imposed price controls. It
is possible that any of these occurrences, or a combination of them, could have
a material adverse effect on our business, financial condition and results of
operations.
Provisions
in our certificate of incorporation and bylaws and the indenture for our
convertible notes may discourage a takeover attempt even if doing so might be
beneficial to our stockholders.
Provisions
contained in our certificate of incorporation and bylaws could impose
impediments to the ability of a third party to acquire us even if a change of
control would be beneficial to our stockholders. Provisions of our certificate
of incorporation and bylaws impose various procedural and other requirements,
which could make it more difficult for stockholders to effect certain corporate
actions. For example, our certificate of incorporation authorizes our board of
directors to determine the rights, preferences, privileges and restrictions of
unissued series of preferred stock, without any vote or action by our
stockholders. Thus, our board of directors can authorize and issue shares of
preferred stock with voting or conversion rights that could adversely affect the
voting or other rights of holders of our common stock. These provisions may have
the effect of delaying or deterring a change of control of our Company, and
could limit the price that certain investors might be willing to pay in the
future for shares of our common stock.
If a
“fundamental change” (as defined in the indenture for our convertible notes)
occurs, holders of the convertible notes will have the right, at their option,
either to convert their convertible notes or require us to repurchase all or a
portion of their convertible notes. In the event of a “make-whole fundamental
change” (as defined in the indenture for the convertible notes), we also may be
required to increase the conversion rate applicable to any convertible notes
surrendered for conversion. In addition, the indenture for the convertible notes
prohibits us from engaging in certain mergers or acquisitions unless, among
other things, the surviving entity is a U.S. entity that assumes our
obligations under the convertible notes. Our credit facility imposes similar
restrictions on us, including with respect to mergers or consolidations with
other companies and the sale of substantially all of our assets. These
provisions could prevent or deter a third party from acquiring us even where the
acquisition could be beneficial to our stockholders.
We
do not intend to pay cash dividends on our common stock in the foreseeable
future.
We have
never declared or paid a cash dividend, and we currently do not anticipate
paying any cash dividends in the foreseeable future. If we were to
decide in the future to pay dividends, our ability to do so would be dependent
on the ability of our subsidiaries to make cash available to us, by dividend,
debt repayment or otherwise. The ability of our subsidiaries to make
cash available to us is limited by restrictions in our credit
facility.
None.
Coal
Reserves
We
estimate that, as of December 31, 2008, we owned or leased total proven and
probable coal reserves of approximately 599.7 million tons. We believe that
our total proven and probable reserves will support current production levels
for more than 20 years. “Reserves” are defined by SEC Industry Guide 7 as
that part of a mineral deposit which could be economically and legally extracted
or produced at the time of the reserve determination. “Proven (Measured)
Reserves” are defined by SEC Industry Guide 7 as reserves for which
(1) quantity is computed from dimensions revealed in outcrops, trenches,
workings or drill holes; grade and/or quality are computed from the results of
detailed sampling and (2) the sites for inspection, sampling and
measurement are spaced so closely and the geologic character is so well defined
that size, shape, depth and mineral content of reserves are well-established.
“Probable reserves” are defined by SEC Industry Guide 7 as reserves for which
quantity and grade and/or quality are computed from information similar to that
used for proven (measured) reserves, but the sites for inspection,
sampling, and measurement are farther apart or are otherwise less adequately
spaced. The degree of assurance, although lower than that for proven
(measured) reserves, is high enough to assume continuity between points of
observation.
Information
about our reserves consists of estimates based on engineering, economic and
geological data assembled and analyzed by our internal engineers, geologists and
finance associates. We periodically update our reserve estimates to reflect past
coal production, new drilling information and other geological or mining data,
and acquisitions or sales of coal properties. Coal tonnages are categorized
according to coal quality, mining method, permit status, mineability and
location relative to existing mines and infrastructure. In accordance with
applicable industry standards, proven reserves are those for which the reserved
area lies within 1,320 feet of a reliable data point. Probable reserves are
those for which the reserved area lies between 1,320 feet and 3,960 feet from a
reliable data point. Further scrutiny is applied using geological criteria and
other factors related to profitable extraction of the coal. These criteria
include seam height, roof and floor conditions, yield and
marketability.
We
periodically retain outside experts to independently verify our estimates of our
coal reserves. Prior to our initial public offering, we retained a
third party consultant to perform reserve estimates in November
2004. We have also retained a consultant to verify reserves for all
the major acquisitions since November 2004, which include the Callaway, Progress
Fuels, and Mingo Logan Ben’s Creek Complex acquisitions. These
reviews include the preparation of reserve maps and the development of estimates
by certified professional geologists based on data supplied by us and using
standards accepted by government and industry, including the methodology
outlined in U.S. Circular 891. Reserve estimates were developed using
criteria to assure that the basic geologic characteristics of the reserve (such
as minimum coal thickness and wash recovery, interval between deep mineable
seams and mineable area tonnage for economic extraction) were in reasonable
conformity with existing and recently completed operation capabilities on our
properties.
As with
most coal-producing companies in Appalachia, the great majority of our coal
reserves are subject to leases from third-party landowners. These leases convey
mining rights to the coal producer in exchange for a percentage of gross sales
in the form of a royalty payment to the lessor, subject to minimum payments. Of
our reserve holdings, 1.4% are owned and require no royalty or per-ton payment
to other parties. The average royalties paid by us for coal reserves from our
producing properties was $4.04 per ton in 2008, representing 4.0% of our 2008
coal revenue.
Although
our coal leases have varying renewal terms and conditions, they generally last
for the economic life of the reserves. According to our current mine plans, any
leased reserves assigned to a currently active operation will be mined during
the tenure of the applicable lease. Because the great majority of our leased or
owned properties and mineral rights are covered by detailed title abstracts
prepared when the respective properties were acquired by predecessors in title
to us and our current lessors, we generally do not thoroughly verify title to,
or maintain title insurance policies on, our leased or owned properties and
mineral rights.
The
following table provides the “quality” (sulfur content and average Btu content
per pound) of our coal reserves as of December 31, 2008.
The
following table summarizes, by regional business unit, the tonnage of our coal
reserves that is assigned to our operating mines, our property interest in those
reserves and whether the reserves consist of steam or metallurgical coal, as of
December 31, 2008.
The following map shows the locations
of Alpha's properties as of December 31, 2008 for each of our eight regional
business units:
![]() See
Item 1, “Business”, for additional information regarding our coal
operations and properties.
We are a
party to a number of legal proceedings incident to our normal business
activities. While we cannot predict the outcome of these proceedings,
we do not believe that any liability arising from these matters individually or
in the aggregate should have a material impact upon our consolidated cash flows,
results of operations or financial condition.
Nicewonder
Litigation
In
December 2004, prior to our Nicewonder Acquisition in October 2005, the
Affiliated Construction Trades Foundation brought an action against the WVDOH
and NCI, which became our wholly-owned indirect subsidiary as a result of the
Nicewonder Acquisition, in the United States District Court in the Southern
District of West Virginia. The plaintiff sought a declaration that the contract
between NCI and the State of West Virginia related to NCI's road construction
project was illegal as a violation of applicable West Virginia and federal
competitive bidding and prevailing wage laws. The plaintiff also sought an
injunction prohibiting performance of the contract but has not sought monetary
damages.
On
September 5, 2007, the Court ruled that the WVDOH and the Federal Highway
Administration (which is now a party to the suit) could not, under the
circumstances of this case, enter into a contract that did not require the
contractor to pay the prevailing wages as required by the Davis-Bacon Act.
Although the Court has not yet decided what remedy it will impose, we expect a
ruling before the end of the first quarter of 2010. We anticipate
that the most likely remedy is a directive that the contract be renegotiated for
such payment. If that renegotiation occurs, the WVDOH has committed to agree,
and NCI has a contractual right to insist, that additional costs resulting from
the order will be reimbursed by the WVDOH. Accordingly, we do not
believe that we will incur any monetary expense as a result of this ruling. As
of December 31, 2008, we have a $7.9 million long-term receivable for the
recovery of these costs from the WVDOH and a $7.9 million long-term liability
for the potential obligations under the ruling.
Cliffs
Proposed Acquisition
On July
15, 2008, we entered into a definitive merger agreement pursuant to which, and
subject to the terms and conditions thereof, Cliffs would acquire all of our
outstanding shares. Under the terms of the agreement, for each share of
our common stock, stockholders would receive 0.95 Cliffs' common shares and
$22.23 in cash. The proposed merger required approval of each company’s
stockholders, for which special meetings were scheduled to take place on
November 21, 2008. On November 3, 2008, we commenced litigation
against Cliffs by filing an action in the Delaware Court of Chancery to obtain
an order to require Cliffs to hold its meeting as scheduled. Later in
November, each company’s Board of Directors, after considering various issues,
including the then current macroeconomic environment, uncertainty in the steel
industry, shareholder dynamics and risks and costs of potential litigation,
determined that settlement of the litigation and termination of the merger
agreement was in the best interests of its equity holders. As a
result, on November 17, 2008, we and Cliffs mutually terminated the merger
agreement and settled the litigation. The terms of the settlement
agreement included a $70.0 million payment from Cliffs to us which, net of
transaction costs, resulted in a gain of $56.3 million.
There
were no matters submitted to a vote of security holders through a solicitation
of proxies or otherwise during the fourth quarter ended December 31,
2008.
PART II
The
initial public offering of our common stock occurred on February 15, 2005.
The Company's common stock has been listed on the New York Stock Exchange since
that time under the symbol “ANR.” There was no public market for our common
stock prior to this date.
Price
range of our common stock
Trading
in our common stock commenced on the New York Stock Exchange on
February 15, 2005 under the symbol “ANR.” The following table sets forth,
for the periods indicated, the high and low sales prices per share of our common
stock reported in the New York Stock Exchange consolidated tape.
As of
December 31, 2008, there were approximately 2,437 registered holders of record
of our common stock, including 210 unvested restricted stock positions. The
transfer agent and registrar for our common stock is Computershare Trust
Company, N.A.
Dividend
Policy
We do not
presently pay dividends on our common stock, and we currently do not anticipate
paying any dividends in the foreseeable future.
Stock
Performance Graph
The
following stock performance graph compares the cumulative total return to
stockholders on a quarterly basis on our common stock with the cumulative total
return to stockholders on a quarterly basis on two indices, the Russell 3000
Index and the Russell 3000 Coal Index. The graph assumes that:
You are
cautioned against drawing any conclusions from the data contained in this graph,
as past results are not necessarily indicative of future
performance. The indices used are included for comparative purposes
only and do not indicate an opinion of management that such indices are
necessarily an appropriate measure of the relative performance of our
stock.
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The
following table presents selected financial and other data about us for the most
recent five fiscal periods. The selected financial data as of December 31, 2008,
2007, 2006 and 2005 and for the years then ended have been derived from the
audited consolidated financial statements and related footnotes of Alpha Natural
Resources, Inc. and subsidiaries included in this annual report. The selected
historical financial data as of December 31, 2004 and for the year then ended
have been derived from the combined financial statements of ANR Fund IX
Holdings, L.P. and Alpha NR Holding, Inc. and subsidiaries (the owners of a
majority of the membership interests of ANR Holdings prior to the Internal
Restructuring) and the related notes, which are not included in this annual
report. You should read the following table in conjunction with the
financial statements, the related notes to those financial statements, and
“Management's Discussion and Analysis of Financial Condition and Results of
Operations.”
The
results of operations for the historical periods included in the following table
are not necessarily indicative of the results to be expected for future periods.
In addition, see Item 1A “Risk Factors” of this report for a discussion of
risk factors that could impact our future results of operations.
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