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Arch Coal 10-K 2006 Documents found in this filing:
Table of Contents
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549
Form 10-K
For the transition period
from to .
Commission File Number: 1-13105
ARCH COAL, INC.
(Exact name of registrant as specified in its charter)
Registrants telephone number, including area code:
(314) 994-2700
Securities registered pursuant to Section 12(b) of the
Act:
Securities registered pursuant to Section 12(g) of the
Act: None
Indicate by check mark if the registrant is a well-known
seasoned issuer, as defined in Rule 405 of the Securities
Act. Yes þ No o
Indicate by check mark if the registrant is not required to file
reports pursuant to Section 13 or Section 15(d) of the
Act. Yes o No þ
Indicate by check mark whether the registrant: (1) has
filed all reports required to be filed by Section 13 or
15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the
registrant was required to file such reports), and (2) has
been subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of
Regulation S-K is
not contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any
amendment to this
Form 10-K.
o
Indicate by check mark whether the registrant is a large
accelerated filer, an accelerated filer or a non-accelerated
filer. See definition of accelerated filer and large
accelerated filer in
Rule 12b-2 of the
Exchange Act. (Check one):
Large Accelerated
Filer þ Accelerated
Filer o Non-Accelerated
Filer o
Indicate by check mark whether the registrant is a shell company
(as defined in
Rule 12b-2 of the
Exchange
Act). Yes o No þ
At June 30, 2005, based on the closing price of the
registrants common stock on the New York Stock Exchange on
that date, the aggregate market value of the voting stock held
by non-affiliates of the registrant was approximately
$1.7 billion. In determining this amount, the registrant
has assumed that all of its executive officers and directors,
and persons known to it to be the beneficial owners of more than
five percent of its common stock, are affiliates. Such
assumption shall not be deemed conclusive for any other purpose.
At March 1, 2006, there were 71,383,765 shares of the
registrants common stock outstanding.
Documents incorporated by reference:
TABLE OF CONTENTS
Table of Contents
PART I
This document contains forward-looking
statements that is, statements related to
future, not past, events. In this context, forward-looking
statements often address our expected future business and
financial performance, and often contain words such as
expects, anticipates,
intends, plans, believes,
seeks, or will. Forward-looking
statements by their nature address matters that are, to
different degrees, uncertain. For us, particular uncertainties
arise from changes in the demand for our coal by the domestic
electric generation industry; from legislation and regulations
relating to the Clean Air Act and other environmental
initiatives; from operational, geological, permit, labor and
weather-related factors; from fluctuations in the amount of cash
we generate from operations; from future integration of acquired
businesses; and from numerous other matters of national,
regional and global scale, including those of a political,
economic, business, competitive or regulatory nature. These
uncertainties may cause our actual future results to be
materially different than those expressed in our forward-looking
statements. We do not undertake to update our forward-looking
statements, whether as a result of new information, future
events or otherwise, except as may be required by law. For a
description of some of the risks and uncertainties that may
affect our future results, see Risk Factors under
Item 1A.
General
Arch Coal, Inc. is one of the largest coal producers in the
United States. From mines located in both the eastern and
western United States, we mine, process and market bituminous
and sub-bituminous coal with a low sulfur content. Because of
the location of our mines, we are able to ship coal
cost-effectively to most of the major domestic coal-fired
electric generation facilities. We sell substantially all of our
coal to producers of electric power, steel producers and
industrial facilities. In 2005, we sold approximately
140.2 million tons of coal, including approximately
11.2 million tons of coal we purchased from third parties.
At December 31, 2005, we operated 21 active mines and
controlled approximately 3.1 billion tons of proven and
probable coal reserves. Federal and state legislation
controlling air pollution affects the demand for certain types
of coal by limiting the amount of sulfur dioxide which may be
emitted as a result of fuel combustion and encourages a greater
demand for low sulfur coal. At December 31, 2005, we
estimate our proven and probable coal reserves had an average
heat value of approximately 9,900 Btus and an average sulfur
content of approximately 0.62%.
Our History
We were organized in Delaware in 1969 as Arch Mineral
Corporation. In July 1997, we merged with Ashland Coal, Inc. As
a result of the merger, we became a leading producer of
low-sulfur coal in the eastern United States.
In June 1998, we expanded into the western United States when we
acquired the coal assets of Atlantic Richfield Company.
This acquisition included the Black Thunder and Coal Creek mines
in the Powder River Basin of Wyoming, the West Elk longwall mine
in Gunnison County, Colorado and a 65% interest in Canyon Fuel
Company, which operates three longwall mines in Utah.
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In October 1998, we added to our Powder River Basin reserves
when we were the winning bidder of the Thundercloud reserve, a
412-million-ton federal
reserve tract adjacent to the Black Thunder mine. In July 2004,
we acquired the remaining 35% interest in Canyon Fuel Company.
In August 2004, we again expanded our position in the Powder
River Basin with the acquisition of Triton Coal Companys
North Rochelle mine adjacent to our Black Thunder operation. In
September 2004, we again added to our Powder River Basin
reserves when we were the winning bidder for the Little Thunder
reserve, a 719-million
ton federal reserve tract adjacent to the Black Thunder mine.
Recent Developments
On December 30, 2005, we completed a reserve swap with
Peabody Energy and sold to Peabody a rail spur, rail loadout and
idle office complex located in the Powder River Basin for a
purchase price of $84.6 million. In the reserve swap, we
exchanged 60 million tons of coal reserves near the former
North Rochelle mine for a similar block of 60 million tons
of coal reserves more strategically positioned relative to our
Black Thunder mining complex. We believe the reserve exchange
will provide us with a more efficient mine plan.
On December 31, 2005, we accepted for conversion
2,724,418 shares of our preferred stock, representing
approximately 95% of the preferred stock issued and outstanding
on that date, pursuant to the terms of a conversion offer. As a
result of the conversion offer, we issued an aggregate of
6,534,517 shares of common stock pursuant to the conversion
terms of the preferred stock and an aggregate premium of
119,602 shares of common stock. As of March 1, 2006,
150,508 shares of preferred stock remain outstanding.
On December 31, 2005, we sold 100% of the stock of Hobet
Mining, Apogee Coal Company and Catenary Coal Company, which
include the Hobet 21, Arch of West Virginia, Samples and
Campbells Creek mining operations and approximately
455 million tons of coal reserves located in Central
Appalachia, to Magnum Coal Company in exchange for approximately
$15.0 million, subject to certain adjustments, and the
assumption by Magnum Coal Company of certain liabilities. The
mining operations we sold to Magnum Coal Company produced
approximately 12.5 million tons of coal in 2005. Our
operating results for 2005, 2004 and 2003 contained in this
report include results from the mining operations we sold to
Magnum. Our reserves and other financial statement information
as of December 31, 2005 contained in this report do not
include the reserves and other assets or liabilities associated
with the mining operations we sold to Magnum.
On February 10, 2006, we established a $100 million
accounts receivable securitization program. Under the program,
undivided interests in a pool of eligible trade receivables are
sold, without recourse, to a multi-seller, asset-backed
commercial paper conduit. Purchases by the conduit are financed
with the sale of highly-rated commercial paper. We may use the
proceeds from the sale of accounts receivable in the program as
an alternative to other forms of debt.
On February 23, 2005, our board of directors elected Steven
F. Leer, our president and chief executive officer, as chairman
of the board of directors, effective April 28, 2006.
Mr. Leer will continue to act as president and chief
executive officer until April 28, 2006, at which time
Mr. Leer will assume the responsibilities of chairman of
the board and chief executive officer. In addition, the board of
directors elected John W. Eaves, our executive vice president
and chief operating officer, as president, effective
April 28, 2006.
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The board of directors also increased the size of the board of
directors to eleven and elected Mr. Eaves to fill the
newly-created vacancy, effective immediately.
The Coal Industry
Overview. Coal is a major contributor to the global
energy supply, representing more than 24% of international
primary energy consumption, according to the World Coal
Institute. The United States produces more than one-fifth of the
worlds coal and is the second largest coal producer in the
world, exceeded only by China. Coal in the United States
represents approximately 95% of the domestic fossil energy
reserves with over 250 billion tons of recoverable coal,
according to the United States Geological Survey.
Coal is primarily used to fuel electric power generation in the
United States. Based on preliminary data from the Energy
Information Administration, which we refer to as the EIA,
coal-based power plants generated approximately 50% of the
electricity produced in the United States in 2005. Coal also
represents the lowest cost fossil fuel used for electric power
generation making it critical to the United States economy.
According to the EIA, the average delivered cost of coal to
electric power generators for the first nine months of 2005 was
$1.52/mm Btu, which was $5.05/mm Btu less expensive than
residual fuel oil and $5.98/mm Btu less expensive than natural
gas.
Several events occurring in 2005 highlighted coals
relative importance to the United States. Compared to other
fuels used for electric power generation, coal is
domestically-available, reliable, and can be used in an
environmentally-friendly manner. Prices for oil and natural gas
in the United States reached record levels in 2005 because of
tensions regarding international supply and disruptions from two
major hurricanes. High prices have resulted in renewed interest,
not only in adding new coal-based electric power generation, but
also in refining coal into transportation fuels,
such as low-sulfur diesel. According to data from Platts, over
80,000 megawatts of new coal-based generation is now planned in
the United States. Additionally, government and private sector
interest in coal-gasification and
coal-to-liquids
technologies has increased.
Record level demand for coal in the United States strained
production and transportation in 2005. We expect coal to
continue to grow as a domestic fuel as capital is deployed for
mine development and expansion and for increased railroad
capacity. During 2005, a third rail-carrier announced that it is
seeking financing to construct rail access to the Powder River
Basin in Wyoming. We believe this announcement further
demonstrates the commitment to coal as a future source of fuel
for the United States.
The coal industry also experienced record low miner fatalities
in 2005. We expect that the industry will continue to explore
ways to further reduce and eliminate work-place hazards in the
coming years.
Coal is expected to remain the fuel of choice for domestic power
generation through 2030, according to the EIA. Through that
time, we expect new technologies intended to lower emissions of
sulfur dioxide, nitrous oxides, mercury, and particulates will
be introduced into the power generation industry. We believe
these advancements will help coal retain its role as a key fuel
for electric power generation well into the future.
U.S. Coal Consumption. Coal produced in the United
States is used primarily by utilities to generate electricity,
by steel companies to produce coke for use in blast furnaces and
by a variety of industrial users to heat and power foundries,
cement plants, paper mills, chemical plants and other
manufacturing and processing
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facilities. Production of coal in the United States has
increased from 434 million tons in 1960 to about
1.1 billion tons in 2004 based on information provided by
EIA.
According to the EIA, U.S. coal consumption by sector for
2003 and 2004, the last years for which final information is
currently available, is as follows:
Source: EIA
Coal has long been favored as an electricity generating fuel by
utilities because of its cost advantage and its availability
throughout the United States. According to the EIA, coal
accounted for 50% of U.S. electricity generation in 2004
and is projected to account for 57% in 2030 since generation
from natural gas is expected to peak in 2020. The largest cost
component in electricity generation is fuel. According to the
National Mining Association, which we refer to as the NMA, coal
is the lowest cost fossil fuel used for electric power
generation, averaging less than
one-third of the price
of both petroleum and natural gas. According to the EIA, for a
new coal-fired plant built today, fuel costs would represent
about one-half of total operating costs, whereas the share for a
new natural gas-fired plant would be almost 90%. Other factors
that influence each utilitys choice of electricity
generation method include facility cost, fuel transportation
infrastructure, environmental restrictions and other factors.
According to the EIA, the breakdown of U.S. electricity
generation by fuel source in 2004, the last year for which final
information is currently available, is as follows:
Source: EIA
The EIA projects that generators of electricity will increase
their demand for coal as demand for electricity increases.
Because coal-fired generation is used in most cases to meet base
load requirements, coal consumption has generally grown at the
pace of electricity growth. Demand for electricity has
historically grown in
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proportion to the U.S. economic growth by gross domestic
product. Coal consumption patterns are also influenced by
governmental regulation impacting coal production and power
generation, technological developments and the location,
availability and quality of competing sources of coal, as well
as other fuels such as natural gas, oil and nuclear and
alternative energy sources such as hydroelectric power.
According to the EIA, coal use for electricity generation is
expected to increase on average by 1.8% per year from 2004
to 2025.
The following chart sets forth the forecasted domestic
electricity demand and the portion of demand that is forecasted
to be generated by coal based on information provided by the EIA:
The other major market for coal is the steel industry.
Metallurgical coal is distinguished by special quality
characteristics including high carbon content, low expansion
pressure, low sulfur content and various other chemical
attributes. Metallurgical coal is also high in heat value and
therefore in some instances desirable to utilities as fuel for
electricity generation. The price offered by steel makers for
the metallurgical quality attributes is typically higher than
the price offered by utility coal buyers for steam coal.
U.S. Coal Production. In 2004, the last year for
which information is currently available, total coal production
in the United States as estimated by the U.S. Department of
Energy was 1.1 billion tons. According to the EIA, the
breakdown of U.S. coal production by production region for
2003 and 2004, the last years for which final information is
currently available, is as follows (tons in millions):
Source: EIA
Appalachian Region. Central Appalachia, including eastern
Kentucky, Virginia and southern West Virginia, produced 20.8% of
the total U.S. coal production in 2004. Coal mined from
this region generally has
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a high heat value of between 12,000 and 14,000 Btus per pound
and low sulfur content ranging from 0.7% to 1.5%. From 2002 to
2004, according to the Mine Safety and Health Administration,
Central Appalachia experienced a 6.7% decline in production from
248.7 million tons to 232.0 million tons, primarily as
a result of the depletion of economically attractive reserves,
permitting issues and increasing costs of production. These
factors were partially offset by production increases in
southern West Virginia due to the expansion of more economically
attractive surface mines. Northern Appalachia includes Maryland,
Ohio, Pennsylvania and northern West Virginia. Coal from this
region generally has a high heat value of between 12,000 and
14,000 Btus per pound. Its typical sulfur content ranges from
1.0% to 4.5%. Southern Appalachia includes Alabama and
Tennessee. Coal mined from this region generally has a high heat
value of between 12,500 and 14,000 Btus per pound and low sulfur
content ranging from 0.7% to 1.5%.
Western United States. The Powder River Basin is located
in northeastern Wyoming and southeastern Montana. Coal from this
region has a very low sulfur content of between 0.15% to 0.55%
and a low heat value of between 7,500 and 10,000 Btus per pound.
Coal shipped east from the Powder River Basin competes with coal
sold in the Appalachian region. The price of Powder River Basin
coal is less than that of coal produced in Central Appalachia
because Powder River Basin coal exists in greater abundance, is
easier to mine and thus has a lower cost of production. However,
Powder River Basin coal is generally lower in heat value, which
requires some electric utilities to either blend it with higher
Btu coal or retrofit existing coal plants to accommodate lower
Btu coal. The Western Bituminous region includes western
Colorado and eastern Utah. Coal from this region typically has a
sulfur content of between 0.5% and 1.0% and a heat value of
between 10,500 and 12,500 Btus per pound. The Four Corners area
includes northwestern New Mexico, northeastern Arizona,
southwestern Utah and southeastern Colorado. The coal from this
region typically has a sulfur content of between 0.75% and 1.0%
and a heat value of between 9,000 and 10,000 Btus per pound.
Interior region. The Illinois Basin includes Illinois,
Indiana and western Kentucky and is the major coal production
center in the interior region of the United States. There has
been significant consolidation among coal producers in the
Illinois Basin over the past several years. Coal from this
region varies in heat value from 10,000 to 12,500 Btus per pound
and has a high sulfur content of between 2.0% and 4.0%.
Other coal-producing states in the interior region of the United
States include Arkansas, Kansas, Louisiana, Mississippi,
Missouri, North Dakota, Oklahoma and Texas. The majority of
production in the interior region outside of the Illinois Basin
consists of lignite coal production from Texas and North Dakota.
This lignite coal typically has a heat value of between 5,000
and 9,500 Btus per pound and a sulfur content of between 1.0%
and 2.0%.
International Coal Production. Coal is imported into the
United States, primarily Columbia and Venezuela. Imported coal
generally serves coastal states along the Gulf of Mexico, such
as Alabama and Florida, and states along the eastern seaboard.
We believe that significant new capital expenditures for
transportation infrastructure would have to be incurred by
inland coal consumers in the United States if they desired to
import significant quantities of foreign coal because most
U.S. waterways and water transportation facilities are
built for export rather than import of coal. However, coal
imports have demonstrated recent strength due to their
competitive pricing, particularly when compared to Appalachian
coal.
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Our Mining Operations
As of December 31, 2005, we operated 21 active mines, all
located in the United States. We have three reportable business
segments, which are based on the low sulfur coal producing
regions in the United States in which we operate the
Central Appalachia region, the Powder River Basin and the
Western Bituminous region. These geographically distinct areas
are characterized by geology, coal transportation routes to
consumers, regulatory environments and coal quality. These
regional similarities have caused market and contract pricing
environments to develop by coal region and form the basis for
the segmentation of our operations.
The following maps show the locations of our significant mining
operations:
Powder
River Basin and Western Bituminous
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Central
Appalachia
We expect our mine management teams to focus their efforts on
controlling costs, managing volume and managing the revenue
adjustments that may be necessary as a result of the quality of
coal produced for contract shipments assigned to a specific
mine. We evaluate and compensate our mine management teams based
on operating costs per ton at the mine level and on other
non-financial measures, such as safety and environmental results.
Because we manage operating results on a regional basis, the
reported profit at any individual mine may not be meaningful and
is not indicative of the future economic prospects of the mine.
An individual mines profit is based on the contract
shipments that are assigned to it by the central marketing group
and the pricing under contracts for the sale of coal from a
particular mine. Contracts are typically assigned based on the
availability of coal and the cost of transporting the coal to
the customer. Therefore, a mine that is assigned a lower-price
contract will have a lower profit margin than a similar mine
with similar costs that ships a nearly identical product under a
higher-price contract. For more information about our sales and
marketing, you should see Sales, Marketing and
Customers below, and for more information about our
contracts, you should see Coal Supply Contracts
below.
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The following table provides the location of and a summary of
information regarding our principal mining complexes at
December 31, 2005, the total sales associated with these
complexes for the years ended December 31, 2003, 2004 and
2005 and the total reserves associated with these complexes at
December 31, 2005:
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We also incorporate by reference the information about the
operating results of each of our segments for the years ended
December 31, 2005, 2004 and 2003 contained in
Note 23 Segment Information to our consolidated
financial statements included in our 2005 Annual Report to
Stockholders.
Our Mining Methods
We employ mining methods designed to most efficiently mine coal
according to the geological characteristics of our mines.
Underground Mining. Our underground mines are typically
operated using one, or both, of two different techniques:
continuous mining or longwall mining.
In 2005, 7% of our coal production came from underground mining
operations generally using continuous mining techniques.
Continuous mining is one type of room-and-pillar mining where
rooms are cut into the coalbed, leaving a series of pillars, or
columns, of coal to help support the mine and roof and direct
the flow of air. Continuous mining equipment is used to cut the
coal from the mining face. Generally, openings are driven 18 to
20 feet wide, and the pillars are generally rectangular in
shape measuring 35 to 80 feet wide by 35 to 100 feet
long. As mining advances, a grid-like pattern of entries and
pillars is formed. Shuttle cars are used to transport coal to a
conveyor belt for transport to the surface. When mining advances
to the end of a panel, retreat mining may begin. In retreat
mining, as much coal as is feasible is mined from the pillars
that were created in advancing the panel, allowing the roof to
collapse in a controlled fashion. When
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retreat mining is completed to the mouth of the panel, the mined
panel is abandoned and generally sealed from the rest of the
mine. The room-and-pillar method is often used to mine small
coal blocks or thinner seams. Seam recovery ranges from 35% to
70%, with higher seam recovery rates applicable where retreat
mining is combined with room-and-pillar mining.
In 2005, 12% of our coal production came from underground mining
operations generally using longwall mining techniques. Longwall
mining is the most productive underground mining method used in
the United States. A rotating drum is trammed mechanically
across the face of the coal, and a hydraulic system supports the
roof of the mine while the drum advances through the coal. Chain
conveyors then move the loosened coal to a standard underground
mine conveyor system for delivery to the surface. Continuous
miners are used to develop access to long rectangular blocks of
coal that are then mined with longwall equipment, allowing
controlled subsidence behind the retreating machinery. Longwall
mining is highly productive and most effective for long blocks
of medium to thick coal seams. Ultimate seam recovery of
in-place reserves using longwall mining can reach 70%, which is
generally much higher than the room-and-pillar underground
mining techniques.
Surface Mining. Surface mining is used when coal is found
close to the surface. In 2005, 73% of our coal production came
from surface mines. This method involves the removal of
overburden (earth and rock covering the coal) with heavy earth
moving equipment and explosives, loading out the coal, replacing
the overburden and topsoil after the coal has been excavated and
reestablishing vegetation as well as making other improvements
that have local community and environmental benefits. Seam
recovery for surface mining is typically between 80% and 90%. We
employ the following two types of surface mining methods:
truck-and-shovel mining and dragline mining.
Truck-and-shovel mining is a surface mining method that uses
large shovels, excavators or loaders to remove overburden which
is then used to backfill pits after coal removal. Once exposed,
shovels, excavators or loaders load the coal into haul trucks
for transportation to a preparation plant or unit train loadout
facility. Dragline mining is a surface mining method that uses
large capacity draglines to remove overburden to expose the coal
seams. Once exposed, shovels load coal into haul trucks for
transportation to a preparation plan or unit train loadout
facility. Seam recovery using the truck-and-shovel or dragline
mining methods is typically 85% or more.
The remaining 8% of our coal production in 2005 was comprised of
coal we purchased from third parties at prevailing market rates
or pursuant to other contractual arrangements.
Our Mining Complexes
The following provides a description of the operating
characteristics of our mining complexes. The amounts disclosed
below for the total cost of property, plant and equipment and
net book value of each mining complex do not include the costs
or net book values of the coal reserves that we have assigned to
any individual complex.
Central Appalachia. Our operations in the Central
Appalachian region are located in southern West Virginia,
eastern Kentucky and Virginia and included ten underground mines
and five surface mines at December 31, 2005. During 2005,
these mining complexes sold approximately 25.5 million tons
of compliance, low-sulfur and metallurgical coal to customers in
the United States and abroad. Metallurgical coal
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accounted for 2.2 million tons of total coal sales from
these complexes in 2005. We control approximately
408.5 million tons of proven and probable coal reserves in
Central Appalachia.
Coal-Mac. Our Coal-Mac operations consist of two
production complexes, Ragland and Holden 22, located in
Logan County and Mingo County, West Virginia. The Ragland and
Holden 22 complexes mine contiguous properties with an estimated
42.9 million tons of assigned recoverable coal. The Ragland
complex operates four production spreads as well as an overland
belt and loadout system. Coal is trucked from the Ragland mine
to one of two truck dumps where it is belted to a batch weigh
loadout and direct shipped on the Norfolk Southern railroad. The
Ragland loadout is capable of loading 5,000 tons per hour. The
Holden 22 complex consists of a surface mine, a contract deep
mine, a preparation plant and rail loadout system. Coal from the
surface mine at our Holden 22 complex is transported via truck
to the plant where it is either directly loaded or cleaned and
then shipped on the CSX rail system. Coal from the underground
mine at our Holden 22 complex is transported by conveyor belt to
a stockpile where it is then trucked to the plant and cleaned
prior to shipment. The Holden 22 preparation plant has a feed
capacity of 600 raw tons per hour. The Holden 22 loadout is
capable of loading 3,200 tons per hour. At December 31,
2005, the total cost of property, plant and equipment at our
Coal-Mac operations was approximately $96.9 million and the
net book value was approximately $57.9 million.
Cumberland River. The Cumberland River complex is an
underground and surface mining complex located in Wise County,
Virginia, and Letcher County, Kentucky. The complex is located
on approximately 14,000 acres and contains approximately
26.9 million tons of assigned recoverable coal, primarily
in Kentucky. The complex currently consists of three underground
mines (two captive, one contract), two captive surface
operations, two highwall miners (one captive, one contract), and
one preparation plant and loadout facility. The preparation
plant processes approximately two-thirds of the production, and
approximately one-third of the production is shipped raw. All of
the production is shipped through the loadout facility in
Virginia via the Norfolk Southern railroad. The loadout facility
is capable of loading a 12,500-ton unit train (108 cars) in less
than four hours. The total cost of property, plant and equipment
at the Cumberland River complex at December 31, 2005 was
approximately $97.1 million, and the net book value was
approximately $46.1 million.
Lone Mountain. The Lone Mountain complex is an
underground operation located in Harlan County, Kentucky and Lee
County, Virginia on approximately 15,000 acres containing
approximately 43.1 million tons of assigned recoverable
coal. The Lone Mountain complex currently consists of three
underground mines operating seven continuous miner sections in
total. The mined coal is conveyed from Kentucky to Virginia and
processed through a preparation plant located near St. Charles,
Virginia. The loadout facility is capable of shipping on the
Norfolk Southern and CSX railroads. The loadout facility is
capable of loading a 10,000 ton unit train in less than four
hours. The total cost of property, plant and equipment at the
Lone Mountain complex at December 31, 2005 was
approximately $140.1 million, and the net book value was
approximately $52.1 million.
Mingo Logan Ben Creek. The Mingo
Logan Ben Creek mine is an underground operation
located in Mingo County and Logan County, West Virginia on
approximately 20,000 acres containing approximately
9.3 million tons of assigned recoverable coal. The Mingo
Logan Ben Creek complex currently consists of four
continuous miners that support a longwall. The mined coal is
processed through a preparation plant connected to the mine by a
conveyor. The loadout on the Norfolk Southern railroad is
connected to the mine
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by a second conveyor. The loadout facility is capable of loading
a 15,000-ton unit train in less than four hours. The total cost
of property, plant and equipment at the Mingo Logan
Ben Creek complex at December 31, 2005 was approximately
$131.6 million, and the net book value was approximately
$17.7 million.
Mountain Laurel Complex. The Mountain Laurel complex is
an underground operation that we are developing in Logan County,
West Virginia on approximately 9,000 acres containing
approximately 170.3 million tons of assigned recoverable
coal. The Mountain Laurel complex will consist of three to six
continuous miners that support a longwall. Mine development
began in July 2004, and the first continuous miner unit began
development in late September 2005. Two more continuous miner
units will be placed into production in the first half of 2006.
Full production will not be realized until the longwall is
placed into service in the second half of 2007. All raw coal is
belted and processed through a
state-of-the-art 2,100
ton per hour preparation plant located at the mine. The loadout
facility is on the CSX railroad and is connected to the plant by
a 5,000 ton per hour conveyor. The loadout facility is scheduled
to be placed into service in the third quarter of 2006 and will
be capable of loading a 15,000-ton unit train in less than four
hours. The total cost of property, plant and equipment at the
Mountain Laurel complex at December 31, 2005 is
approximately $98.4 million.
Powder River Basin. Our operations in the Powder River
Basin are located in Wyoming and include two surface mines.
During 2005, these mining complexes sold approximately
87.6 million tons of compliance, low-sulfur coal to
customers in the United States. We control approximately
1.9 billion tons of proven and probable coal reserves in
the Powder River Basin.
Black Thunder. The Black Thunder mine is a surface mining
complex located in Campbell County, Wyoming. The mine complex is
located on approximately 24,000 acres with a majority of
coal controlled by federal and state leases with a small amount
of private fee coal acreage. The total assigned recoverable coal
reserves are estimated to be approximately 1.5 billion
tons. The mine currently consists of six active pit areas, two
owned loadout facilities and one leased loadout facility. All of
the coal is shipped raw to customers, and there are no
preparation plant processes. All of the production is shipped
via the Burlington Northern and Union Pacific railroads. The
loadout facilities are capable of loading a 14,500-ton unit
train in two to three hours. The total cost of property, plant
and equipment at the Black Thunder mine at December 31,
2005 was approximately $503.4 million and the net book
value was approximately $328.0 million.
Coal Creek. The Coal Creek mine is a surface mining
complex located in Campbell County, Wyoming. The mine complex is
located on approximately 10,000 acres with a majority of
coal controlled by federal and state leases and a small amount
of private fee coal acreage. The total assigned recoverable coal
reserves are estimated to be 239.1 million tons. The mine
currently consists of no active pit areas, and one loadout
facility. Although the mine has been idle since 2000, we plan to
reactivate production in 2006. All of the coal is shipped raw to
customers, and there are no preparation plant processes. All of
the production is shipped via the Burlington Northern and Union
Pacific railroads. The loadout facility is capable of loading a
14,000-ton unit train in less than three hours. The total cost
of property, plant and equipment at the Coal Creek mine at
December 31, 2005 was approximately $49.4 million, and
the net book value was approximately $35.0 million. The
Coal Creek mine had no coal production during 2005.
Western Bituminous Region. Our operations in the Western
Bituminous Region are located in southern Wyoming, Colorado and
Utah and include four underground mines and four surface mines.
All of the surface
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mines are in reclamation mode. During 2005, these mining
complexes sold approximately 18.3 million tons of
compliance, low-sulfur coal to customers in the United States.
We control approximately 469.2 million tons of proven and
probable coal reserves in the Western Bituminous Region.
Arch of Wyoming. The Arch of Wyoming mining complex is a
surface mining complex located in Carbon County, Wyoming. The
complex consists of four inactive surface mines that are in the
final process of reclamation. The complex also consists of an
undeveloped mining area called Carbon Basin that has recently
been permitted for operations. The inactive surface mines under
reclamation are located on approximately 58,000 acres with
a majority of coal controlled by federal, private and state
leases. The Carbon Basin mine complex is located on
approximately 13,000 acres with a majority of coal
controlled by federal, private and state leases. The total
assigned recoverable coal reserves at Carbon Basin are estimated
to be 194.1 million tons with a majority of the reserves
recoverable by underground mining methods. The total cost of
property, plant and equipment at the Arch of Wyoming complex at
December 31, 2005 was approximately $40.8 million, and
the net book value was approximately $3.1 million. The Arch
of Wyoming complex had no coal production during 2005.
Dugout Canyon. The Dugout Canyon mine is an underground
mine located in Carbon County, Utah. The mine is located on
approximately 9,000 acres with a majority of coal
controlled by federal and state leases with a small amount of
private fee coal acreage. The total assigned recoverable coal
reserves are estimated to be 39.7 million tons. The mine
currently consists of a single longwall and two continuous miner
sections, and one truck loadout facility. All of the coal is
shipped raw to customers, and there are no preparation plant
processes. All of the production is shipped via the Union
Pacific railroad. The mine loadout facility is capable of
loading about 20,000 tons per day into highway trucks. Train
shipments are handled by a third party loadout that can load an
11,000-ton train in less than three hours. The total cost of
property, plant and equipment at the Dugout Canyon mine at
December 31, 2005 was approximately $81.0 million, and
the net book value was approximately $50.9 million.
Skyline. The Skyline mine is an underground mine located
in Carbon and Emery Counties, Utah. The mine is located on
approximately 13,000 acres with a majority of coal
controlled by federal leases with a small amount on private and
county leases. The total assigned recoverable coal reserves are
estimated to be 16.0 million tons. The mine currently
consists of two continuous miner sections and a longwall that
will be operational in
mid-2006 and one
loadout facility. All of the coal can be shipped raw to
customers, and there are no preparation plant processes. All of
the production is shipped via the Union Pacific railroad or
directly to customers by highway trucks. The loadout facility is
capable of loading a 12,000-ton unit train in less than four
hours. The total cost of property, plant and equipment at the
Skyline mine at December 31, 2005 was approximately
$81.3 million and the net book value was approximately
$46.4 million.
Sufco. The Sufco mine is an underground mine located in
Sevier County, Utah. The mine is located on approximately
27,000 acres with a majority of coal controlled by federal
and state leases with a small amount of private fee coal
acreage. The total assigned recoverable coal reserves are
estimated to be 89.7 million tons. The mine currently
consists of a single longwall and two continuous miner sections,
and one loadout facility. All of the coal is shipped raw to
customers without preparation plant processing. All of the
production is shipped via the Union Pacific railroad or directly
to customers by highway trucks. The loadout facility, located
approximately 90 miles from the mine, is capable of loading
an 11,000-ton unit train in less than three hours.
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The total cost of property, plant and equipment at the Sufco
Mine at December 31, 2005 was approximately
$121.6 million, and the net book value was approximately
$45.6 million.
West Elk. The West Elk mine is an underground mine
located in Gunnison County, Colorado. The mine is located on
approximately 15,000 acres with a majority of coal
controlled by federal and state leases with a small amount of
private fee coal acreage. The total assigned recoverable coal
reserves are estimated to be 129.8 million tons. The mine
currently consists of a single longwall and three continuous
miner sections, and one loadout facility. All of the coal is
shipped raw to customers, and there are no preparation plant
processes. All of the production is shipped via the Union
Pacific railroad. The loadout facility is capable of loading an
11,000-ton unit train in less than three hours. The total cost
of property, plant and equipment at the West Elk mine at
December 31, 2005 was approximately $173.5 million,
and the net book value was approximately $71.9 million.
Transportation
We ship our coal to customers by means of railroad cars, river
barges or trucks, or a combination of these means of
transportation. We also ship our coal to Atlantic coast
terminals for shipment to domestic and international customers.
As is customary in the industry, once the coal is loaded onto
the barge or rail car, our customers are typically responsible
for the freight costs to the ultimate destination.
Transportation costs borne by the customer vary greatly based on
each customers proximity to the mine and our proximity to
the loadout facilities.
Our Arch Coal Terminal is located in Catlettsburg, Kentucky on a
111-acre site on the
Big Sandy River above its confluence with the Ohio River. The
terminal provides coal and other bulk material storage and can
load and offload river barges at the facility. The terminal can
provide up to 500,000 tons of storage and can process up to six
million tons of coal annually. In addition to providing storage
and transloading services, the terminal provides maintenance and
other services.
In addition, our subsidiaries together own a 17.5% interest in
Dominion Terminal Associates, which leases and operates a ground
storage-to-vessel coal
transloading facility in Newport News, Virginia. The facility
has a rated throughput capacity of 20 million tons of coal
per year and ground storage capacity of approximately
1.7 million tons. The facility serves international
customers, as well as domestic coal users located on the eastern
seaboard of the United States.
Sales, Marketing and Customers
Coal prices are influenced by a number of factors and vary
dramatically by region. As a result of these regional
characteristics, prices of coal within a given major coal
producing region tend to be relatively consistent. The two
principal components of the price of coal within a region are
the price of coal at the mine, which is influenced by market
conditions and by mine operating costs, coal quality, and
transportation costs involved in moving coal from the mine to
the point of use. In addition to supply and demand factors, the
price of coal at the mine is influenced by geologic
characteristics such as seam thickness, overburden ratios and
depth of underground reserves. It is generally cheaper to mine
coal seams that are thick and located close to the surface than
to mine thin underground seams. Within a particular geographic
region, underground mining, which is the mining method we use in
the Western Bituminous region and also a method we use at certain
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mines in Central Appalachia, is generally more expensive than
surface mining, which is the mining method we use in the Powder
River Basin and also for certain of our Central Appalachian
mines. This is the case because of the higher capital costs,
including costs for modern mining equipment and construction of
extensive ventilation systems and higher labor costs due to
lower productivity associated with underground mining.
In addition to the cost of mine operations, the price of coal is
also a function of quality characteristics such as heat value,
sulfur, ash and moisture content. Higher carbon and lower ash
content generally result in higher prices.
Management, including our chief executive officer and chief
operating officer, reviews and makes resource allocations based
on the goal of maximizing our profits in light of the
comparative cost structures of our various operations. Because
our customers purchase coal on a regional basis, coal can
generally be sourced from several different locations within a
region. Once we have a contractual commitment to purchase an
amount of coal at a certain price, our central marketing group
assigns contract shipments to our various mines which can be
used to source the coal in the appropriate region.
Coal Supply Contracts
We sell coal both under long-term contracts, the terms of which
are greater than 12 months, and on a current market or spot
basis. When our coal sales contracts expire or are terminated,
we are exposed to the risk of having to sell coal into the spot
market, where demand is variable and prices are subject to
greater volatility. Historically, the price of coal sold under
long-term contracts has exceeded prevailing spot prices for
coal. However, in the past several years new contracts have been
priced at or near existing spot rates.
The terms of our coal sales contracts result from bidding and
extensive negotiations with customers. Consequently, the terms
of these contracts typically vary significantly in many
respects, including price adjustment features, provisions
permitting renegotiation or modification of coal sale prices,
coal quality requirements, quantity parameters, flexibility and
adjustment mechanisms, permitted sources of supply, treatment of
environmental constraints, options to extend, and force majeure,
suspension, termination and assignment provisions.
Provisions permitting renegotiation or modification of coal sale
prices are present in many of our more recently negotiated
long-term contracts and usually occur midway through a contract
or every two to three years, depending upon the length of
the contract. In some circumstances, customers have the option
to terminate the contract if prices have increased by a
specified percentage from the price at the commencement of the
contract or if the parties cannot agree on a new price. The term
of sales contracts has decreased significantly over the last two
decades as competition in the coal industry has increased and,
more recently, as electricity generators have prepared
themselves for federal Clean Air Act requirements and the
deregulation of their industry.
We also participate in the over the counter market
for a small portion of our sales.
Competition
The coal industry is intensely competitive. The most important
factors on which we compete are coal quality, transportation
costs from the mine to the customer and the reliability of
supply. Our principal competitors include Alpha Natural
Resources, Inc., CONSOL Energy Inc., Foundation Coal Holdings,
Inc.,
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International Coal Group, Inc., James River Coal Company,
Kennecott Energy Company, Massey Energy Company, Magnum Coal
Company and Peabody Energy Corp. Some of these coal producers
are larger and have greater financial resources and larger
reserve bases than we do. We also compete directly with a number
of smaller producers in the Central Appalachian and Powder River
Basin areas and our other market regions. As the price of
domestic coal increases, we may also begin to compete with
companies that produce coal from one or more foreign countries,
such as Columbia and Venezuela.
Additionally, coal competes with other fuels such as petroleum,
natural gas, hydropower and nuclear energy for steam and
electrical power generation. Over time, costs and other factors,
such as safety and environmental consideration, relating to
these alternative fuels may affect the overall demand for coal
as a fuel.
Geographic Data
We market our coal principally to electric utilities in the
United States. Coal sales to foreign customers approximated
$166.0 million for 2005, $134.0 million for 2004 and
$45.8 million for 2003.
Environmental Matters
Our operations, like operations of other companies engaged in
similar businesses, are subject to regulation by federal, state
and local authorities on matters such as the discharge of
materials into the environment, employee health and safety, mine
permits and other licensing requirements, reclamation and
restoration activities involving our mining properties,
management of materials generated by mining operations, surface
subsidence from underground mining, water pollution, air quality
standards, protection of wetlands, endangered plant and wildlife
protection, limitations on land use, storage of petroleum
products and substances that are regarded as hazardous under
applicable laws and management of electrical equipment
containing polychlorinated biphenyls, which we refer to as PCBs.
Additionally, the electric generation industry is subject to
extensive regulation regarding the environmental impact of its
power generation activities, which could affect demand for our
coal. The possibility exists that new legislation or regulations
may be adopted or that the enforcement of existing laws could
become more stringent, either of which may have a significant
impact on our mining operations or our customers ability
to use coal and may require us or our customers to significantly
change operations or to incur substantial costs.
While it is not possible to quantify the expenditures we incur
to maintain compliance with all applicable federal and state
laws, those costs have been and are expected to continue to be
significant. Federal and state mining laws and regulations
require us to obtain surety bonds to guarantee performance or
payment of certain long-term obligations including mine closure
and reclamation costs, federal and state workers
compensation benefits, coal leases and other miscellaneous
obligations. Compliance with these laws has substantially
increased the cost of coal mining for all domestic coal
producers.
The following is a summary of the various federal and state
environmental and similar regulations that have a material
impact on our operations:
Clean Air Act. The federal Clean Air Act and similar
state and local laws, which regulate emissions into the air,
affect coal mining and processing operations primarily through
permitting and emissions control requirements. The Clean Air Act
also indirectly affects coal mining operations by extensively
regulating the
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emissions from coal-fired industrial boilers and power plants,
which are the largest end-users of our coal. These regulations
can take a variety of forms, as explained below.
The Clean Air Act imposes obligations on the United States
Environmental Protection Agency, which we refer to as the EPA,
and the states to implement regulatory programs that will lead
to the attainment and maintenance of EPA-promulgated ambient air
quality standards. EPA has promulgated ambient air quality
standards for a number of air pollutants, including standards
for sulfur dioxide, particulate matter, nitrogen oxides and
ozone, which are associated with the combustion of coal. Owners
of coal-fired power plants and industrial boilers have been
required to expend considerable resources in an effort to comply
with these ambient air quality standards. In particular,
coal-fired power plants will be affected by state regulations
designed to achieve attainment of the ambient air quality
standard for ozone, which may require significant expenditures
for additional emissions control equipment needed to meet the
current national ambient air standard for ozone. Ozone is
produced by the combination of two primary precursor pollutants:
volatile organic compounds and nitrogen oxides. Nitrogen oxides
are a by-product of coal combustion. Accordingly, emissions
control requirements for new and expanded coal-fired power
plants and industrial boilers will continue to become more
demanding in the years ahead.
In July 1997, the EPA adopted more stringent ambient air quality
standards for ozone and fine particulate matter
(PM2.5,
which can be formed in the air from gaseous emissions of sulfur
dioxide and nitrogen oxides, both of which are associated with
coal combustion). In a February 2001 decision, the United States
Supreme Court largely upheld the EPAs position, although
it remanded the EPAs ozone implementation policy for
further consideration. On remand, the Court of Appeals for the
D.C. Circuit affirmed the EPAs adoption of these more
stringent ambient air quality standards. As a result of the
finalization of these standards, states that are not in
attainment for these standards will have to revise their State
Implementation Plans to include provisions for the control of
ozone precursors and/or particulate matter. In April 2004, the
EPA issued final nonattainment designations for the eight-hour
ozone standard, and, in December 2004, issued the final
nonattainment designations for
PM2.5.
On April 30, 2004, the EPA published the final
Phase 1, 8-hour
ozone implementation rule, and on November 29, 2005, the
EPA published its final Phase 2,
8-hour ozone
implementation rule. On November 1, 2005, the EPA published
its proposed
PM2.5
implementation rule. States will have to submit their
8-hour ozone and
PM2.5
SIPs by April 2007 and April 2008, respectively, and are likely
to require electric power generators to reduce further sulfur
dioxide, nitrogen oxide and particulate matter emissions,
particularly in designated nonattainment areas. Both the
nonattainment designations and the
8-hour implementation
rule are the subject of litigation. Depending upon the outcome
of the litigation, the potential need to achieve such emissions
reductions could result in reduced coal consumption by electric
power generators. Thus, future regulations regarding ozone,
particulate matter and other pollutants could restrict the
market for coal and our development of new mines. This in turn
may result in decreased production and a corresponding decrease
in our revenues. The EPA is currently obligated under a consent
decree to sign final rulemakings concerning the particulate
matter National Ambient Air Quality Standards (NAAQS) in
September 2006, and proposed and final rulemakings concerning
the ozone NAAQS in March 2007 and December 2007, respectively.
On January 17, 2006, the EPA published a new and more
stringent proposed NAAQS for
PM2.5
and inhalable course particles
(PM10-2.5),
which are smaller than 10 micrometers in diameter but larger
than
PM2.5.
These and other ambient air quality standards could restrict the
market for coal and the development of new mines.
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In October 1998, the EPA finalized a rule that requires
19 states in the Eastern United States that have ambient
air quality programs to make substantial reductions in nitrogen
oxide emissions. Under the rule, which is commonly known as the
NOx SIP Call, Phase I states are required to reduce
nitrogen oxide emissions by 2004, and Phase II states are
required to reduce nitrogen oxide emissions by 2007. The Court
of Appeals for the D.C. Circuit largely upheld the NOx SIP Call,
and affected states have adopted and submitted to the EPA NOx
SIP Call rules. As a result, many power plants and large
industrial sources have been or will be required to install
additional control measures. The installation of these control
measures could make it more costly to operate coal-fired units
and, depending upon the requirements of individual SIPs, could
make coal a less attractive fuel.
The EPA has also initiated a regional haze program designed to
protect and to improve visibility at and around National Parks,
National Wilderness Areas and International Parks, particularly
those located in the southwest and southeast United States. This
program restricts the construction of new coal-fired power
plants whose operation may impair visibility at and around
federally protected areas. In June 2005, EPA finalized
amendments to the regional haze rules or Clean Air Visibility
Rule (CAVR) which will require certain existing coal-fired
power plants to install Best Available Retrofit Technology
(BART) to limit haze-causing emissions, such as sulfur
dioxide, nitrogen oxides, and particulate matter. By imposing
limitations upon the placement and construction of new
coal-fired power plants and BART requirements on existing
coal-fired power plants, the EPAs regional haze program
could affect the future market for coal. The EPAs CAVR is
the subject of litigation in the Court of Appeals for the D.C.
Circuit. In addition, in August 2005, the EPA published a
proposed emissions trading rule as an alternative to BART.
New regulations concerning the routine maintenance provisions of
the New Source Review program were published in October 2003.
Fourteen states, the District of Columbia and a number of
municipalities filed lawsuits challenging these regulations, and
in December 2003 the Court stayed the effectiveness of these
rules. In July 2004 the EPA granted a petition to reconsider the
legal basis for the routine maintenance provisions, and the
litigation was suspended while the rule was being reconsidered.
In June 2005, the EPA issued its final response, which does not
change the rule. The case has been returned to the D.C.
Circuits active docket, and final briefs were due in
January 2006. In addition, in October 2005, the EPA published a
proposed rule requiring an hourly emissions test for power
plants for determining an emissions increase under the New
Source Review program. By imposing requirements for the
construction and modification of coal-fired units, these New
Source Review reforms could make coal a less attractive fuel.
In January 2004, the EPA Administrator announced that the EPA
would be taking new enforcement actions against utilities for
violations of the existing New Source Review requirements, and
shortly thereafter, the EPA issued enforcement notices to
several electric utility companies. Additionally, the
U.S. Department of Justice, on behalf of the EPA, has filed
lawsuits against several investor-owned electric utilities for
alleged violations of the Clean Air Act. The EPA claims that
these utilities have failed to obtain permits required under the
Clean Air Act for alleged major modifications to their power
plants. We supply coal to some of the currently affected
utilities, and it is possible that other of our customers will
be sued. These lawsuits could require the utilities to pay
penalties and install pollution control equipment or undertake
other emission reduction measures, which could adversely impact
their demand for coal.
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In March 2004, North Carolina submitted to the EPA a petition
under § 126 of the Clean Air Act. In its petition,
North Carolina alleges that power plants in 12 states
contribute significantly to nonattainment in, and interfere with
maintenance by, North Carolina with respect to the PM2.5 NAAQS.
In addition, North Carolina alleges that power plants in
five states contribute significantly to nonattainment in, and
interfere with maintenance by, North Carolina with respect to
the 8-hour ozone NAAQS.
In August 2005, the EPA published a proposed rule in response to
North Carolinas §126 Petition. For ozone, the EPA is
proposing to deny North Carolinas petition. For PM2.5, the
EPA is proposing to deny North Carolinas petition as to
Michigan and Illinois and with respect to the other targeted
States is proposing two options. Under Option 1, the EPA is
proposing to deny North Carolinas petition if the EPA
issues its Clean Air Interstate Rule (CAIR) Federal
Implementation Plan (FIP) by March 15, 2006, and under
Option 2, the EPA is proposing to grant North
Carolinas petition if the EPA does not issue its CAIR FIP
by March 15, 2006. Pursuant to a consent decree, the EPA is
obligated to promulgate its final rule on North Carolinas
§ 126 petition by March 15, 2006. If the EPA
grants North Carolinas § 126 petition, then
coal-fired power plants in Alabama, Georgia, Indiana, Kentucky,
Ohio, Pennsylvania, South Carolina, Tennessee, Virginia, and
West Virginia must reduce their
SO2
and NOX emissions by March 15, 2009. If finalized, the
EPAs proposed response to North Carolinas
§ 126 petition could adversely impact the coal needs
of power plants in the affected states.
In March 2005, the EPA issued three new rules that will impact
coal-fired power plants. These are (i) the Clean Air
Interstate Rule (CAIR), which caps emissions of sulfur dioxide
(SO2)
and nitrogen oxides (NOx) in the eastern United States;
(ii) the mercury de-listing rule, which de-lists power
plants as a source of mercury and other toxic air pollutants and
rescinds a finding made in 2000 that it was appropriate and
necessary to regulate power plants under Section 112(c) of
the Clean Air Act; and (iii) the Clean Air Mercury Rule
(CAMR), which caps and reduces mercury emissions from coal-fired
power plants. Both CAIR and CAMR provide power plant operators a
market-based system in which plants that exceed federal
requirements can sell pollution credits to plant operators who
need more time to comply with the stricter rules. CAIR requires
reductions of
SO2
and/or NOx emissions across 28 eastern states and the District
of Columbia and, when fully implemented in 2015, CAIR will
reduce
SO2emissions
in these states by over 70 percent and NOx emissions by
over 60 percent from 2003 levels. Under the new mercury
emissions rule, mercury emissions from coal-fired power plants
will not be regulated as a Hazardous Air Pollutant, which would
require installation of Maximum Available Control Technology
(MACT). Instead, using the cap-and-trade system, these plants
will have until 2010 to cut mercury emission levels to 38 tons a
year from 48 tons and until 2018 to bring that level down to 15
tons, a 69 percent reduction. Utility analysts have
estimated meeting the goals for
SO2
and NOx will cost power generators approximately
$50 billion to install the required filtration systems, or
scrubbers, on their smokestacks, but these controls
are expected to also reduce the mercury emissions to the
targeted levels in 2010. Additional controls will be required to
meet the mercury emissions cap in 2018. The CAIR, mercury
de-listing rule, and the CAMR are the subject of ongoing
litigation. If the mercury de-listing rule is not upheld, then
the CAMR and its cap-and-trade program may also be rejected in
favor of the MACT approach. If CAIR and CAMR survive the legal
challenges, or if a MACT requirement is imposed for mercury
emissions, the additional costs that may be associated with
operating coal-fired power generation facilities due to the
implementation of these new rules may render coal a less
attractive fuel source.
Other Clean Air Act programs are also applicable to power plants
that use our coal. For example, the acid rain control provisions
of Title IV of the Clean Air Act require a reduction of
sulfur dioxide emissions from
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power plants. Because sulfur is a natural component of coal,
required sulfur dioxide reductions can affect coal mining
operations. Title IV imposes a two-phase approach to the
implementation of required sulfur dioxide emissions reductions.
Phase I, which became effective in 1995, regulated the
sulfur dioxide emissions levels from 261 generating units at 110
power plants and targeted the highest sulfur dioxide emitters.
Phase II, implemented January 1, 2000, made the
regulations more stringent and extended them to additional power
plants, including all power plants of greater than 25 megawatt
capacity. Affected electric utilities can comply with these
requirements by:
Specific emissions sources receive these credits, which electric
utilities and industrial concerns can trade or sell to allow
other units to emit higher levels of sulfur dioxide. Each credit
allows its holder to emit one ton of sulfur dioxide.
Other proposed initiatives may have an effect upon coal
operations. One such proposal is the Bush Administrations
Clear Skies legislation. As proposed, this legislation is
designed to reduce emissions of sulfur dioxide, nitrogen oxides,
and mercury from power plants. Other so-called mutli-pollutant
bills, which would regulate additional air pollutants, have been
proposed by various members of Congress. While the details of
all of these proposed initiatives vary, there appears to be a
movement towards increased regulation of emissions, including
carbon dioxide and mercury. If such initiatives were to become
law, power plants could choose to shift away from coal as a fuel
source to meet these requirements.
Mine Health and Safety Laws. Stringent safety and health
standards have been imposed by federal legislation since the
adoption of the Mine Safety and Health Act of 1969. The Mine
Safety and Health Act of 1977, which significantly expanded the
enforcement of health and safety standards of the Mine Safety
and Health Act of 1969, imposes comprehensive safety and health
standards on all mining operations. In addition, as part of the
Mine Safety and Health Acts of 1969 and 1977, the Black Lung Act
requires payments of benefits by all businesses conducting
current mining operations to coal miners with black lung and to
some survivors of a miner who dies from this disease. The states
in which we operate also have mine safety and health laws. In
January 2006, the West Virginia legislature amended its mine
safety and health laws to require mine operators to notify
emergency response coordinators promptly after serious accidents
and provide miners with wireless tracking and communications
devices and self-contained self-rescue breathing equipment.
Federal legislation has been proposed along the same lines but
has not been yet passed, and other states are considering
similar laws.
Surface Mining Control and Reclamation Act. The Surface
Mining Control and Reclamation Act, which we refer to as SMCRA,
establishes operational, reclamation and closure standards for
all aspects of surface mining as well as many aspects of deep
mining. SMCRA requires that comprehensive environmental
protection and reclamation standards be met during the course of
and upon completion of mining activities. In conjunction with
mining the property, we are contractually obligated under the
terms of our leases to comply with all laws, including SMCRA and
equivalent state and local laws. These obligations include
reclaiming and
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restoring the mined areas by grading, shaping, preparing the
soil for seeding and by seeding with grasses or planting trees
for use as pasture or timberland, as specified in the approved
reclamation plan.
SMCRA also requires us to submit a bond or otherwise financially
secure the performance of our reclamation obligations. The
earliest a reclamation bond can be completely released is five
years after reclamation has been achieved. Federal law and some
states impose on mine operators the responsibility for repairing
the property or compensating the property owners for damage
occurring on the surface of the property as a result of mine
subsidence, a consequence of longwall mining and possibly other
mining operations. In addition, the Abandoned Mine Lands Act,
which is part of SMCRA, imposes a tax on all current mining
operations, the proceeds of which are used to restore mines
closed before 1977. The maximum tax is $0.35 per ton of
coal produced from surface mines and $0.15 per ton of coal
produced from underground mines.
We also lease some of our coal reserves to third party
operators. Under SMCRA, responsibility for unabated violations,
unpaid civil penalties and unpaid reclamation fees of
independent mine lessees and other third parties could
potentially be imputed to other companies that are deemed,
according to the regulations, to have owned or
controlled the mine operator. Sanctions against the
owner or controller are quite severe and
can include civil penalties, reclamation fees and reclamation
costs. We are not aware of any currently pending or asserted
claims against us asserting that we own or
control any of our lessees operations.
Framework Convention on Global Climate Change. The United
States and more than 160 other nations are signatories to the
1992 Framework Convention on Global Climate Change, commonly
known as the Kyoto Protocol, that is intended to limit or
capture emissions of greenhouse gases such as carbon dioxide and
methane. The U.S. Senate has neither ratified the treaty
commitments, which would mandate a reduction in
U.S. greenhouse gas emissions, nor enacted any law
specifically controlling greenhouse gas emissions, and the Bush
Administration has withdrawn support for this treaty.
Nonetheless, future regulation of greenhouse gases could occur
either pursuant to future U.S. treaty obligations or
pursuant to statutory or regulatory changes under the Clean Air
Act. Efforts to control greenhouse gas emissions could result in
reduced demand for coal if electric power generators switch to
lower carbon sources of fuel.
West Virginia Antidegradation Policy. In January 2002, a
number of environmental groups and individuals filed suit in the
U.S. District Court for the Southern District of West
Virginia to challenge the EPAs approval of West
Virginias antidegradation implementation policy. Under the
federal Clean Water Act, state regulatory authorities must
conduct an antidegradation review before approving permits for
the discharge of pollutants to waters that have been designated
as high quality by the state. Antidegradation review involves
public and intergovernmental scrutiny of permits and requires
permittees to demonstrate that the proposed activities are
justified in order to accommodate significant economic or social
development in the area where the waters are located. In August
2003, the Southern District of West Virginia vacated the
EPAs approval of West Virginias anti-degradation
procedures, and remanded the matter to the EPA. On
March 29, 2004, the EPA Regions III sent a letter to
the West Virginia Department of Environmental Protection that
approved portions of the states anti-degradation program,
denied approval of portions pending further study, and
recommended removal of certain language on the states
regulations. Depending upon the outcome of the review, the
issuance or re-issuance of Clean Water Act permits to us may be
delayed or denied, and may increase the costs, time and
difficulty associated with obtaining and complying Clean Water
Act permits for surface mining operations.
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Comprehensive Environmental Response, Compensation and
Liability Act. The Comprehensive Environmental Response,
Compensation and Liability Act, which we refer to as CERCLA, and
similar state laws affect coal mining operations by, among other
things, imposing cleanup requirements for threatened or actual
releases of hazardous substances that may endanger public health
or welfare or the environment. Under CERCLA and similar state
laws, joint and several liability may be imposed on waste
generators, site owners and lessees and others regardless of
fault or the legality of the original disposal activity.
Although the EPA excludes most wastes generated by coal mining
and processing operations from the hazardous waste laws, such
wastes can, in certain circumstances, constitute hazardous
substances for the purposes of CERCLA. In addition, the
disposal, release or spilling of some products used by coal
companies in operations, such as chemicals, could implicate the
liability provisions of the statute. Thus, coal mines that we
currently own or have previously owned or operated, and sites to
which we sent waste materials, may be subject to liability under
CERCLA and similar state laws. In particular, we may be liable
under CERCLA or similar state laws for the cleanup of hazardous
substance contamination at sites where we own surface rights.
Mining Permits and Approvals. Mining companies must
obtain numerous permits that strictly regulate environmental and
health and safety matters in connection with coal mining, some
of which have significant bonding requirements. In connection
with obtaining these permits and approvals, we may be required
to prepare and present to federal, state or local authorities
data pertaining to the effect or impact that any proposed
production of coal may have upon the environment. The
requirements imposed by any of these authorities may be costly
and time consuming and may delay commencement or continuation of
mining operations. Regulations also provide that a mining permit
can be refused or revoked if an officer, director or a
shareholder with a 10% or greater interest in the entity is
affiliated with another entity that has outstanding permit
violations. Thus, past or ongoing violations of federal and
state mining laws could provide a basis to revoke existing
permits and to deny the issuance of additional permits.
Regulatory authorities exercise considerable discretion in the
timing of permit issuance. Also, private individuals and the
public at large possess rights to comment on and otherwise
engage in the permitting process, including through intervention
in the courts. Accordingly, the permits we need for our mining
operations may not be issued, or, if issued, may not be issued
in a timely fashion, or may involve requirements that may be
changed or interpreted in a manner which restricts our ability
to conduct our mining operations or to do so profitably.
In order to obtain mining permits and approvals from state
regulatory authorities, mine operators, including us, must
submit a reclamation plan for restoring, upon the completion of
mining operations, the mined property to its prior condition,
productive use or other permitted condition. Typically we submit
the necessary permit applications several months before we plan
to begin mining a new area. Some of our required permits are
becoming increasingly more difficult and expensive to obtain and
the application review processes are taking longer to complete
and becoming increasingly subject to challenge. As a result, we
cannot be sure that we will not experience difficulty in
obtaining mining permits in the future.
Future legislation and administrative regulations may emphasize
the protection of the environment and, as a consequence, the
activities of mine operators, including us, may be more closely
regulated. Legislation and regulations, as well as future
interpretations of existing laws, may also require substantial
increases in equipment
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expenditures and operating costs, as well as delays,
interruptions or the termination of operations. We cannot
predict the possible effect of such regulatory changes.
Under some circumstances, substantial fines and penalties,
including revocation or suspension of mining permits, may be
imposed under the laws described above. Monetary sanctions and,
in severe circumstances, criminal sanctions may be imposed for
failure to comply with these laws.
Endangered Species. The federal Endangered Species Act
and counterpart state legislation protects species threatened
with possible extinction. Protection of endangered species may
have the effect of prohibiting or delaying us from obtaining
mining permits and may include restrictions on timber
harvesting, road building and other mining or agricultural
activities in areas containing the affected species. A number of
species indigenous to our properties are protected under the
Endangered Species Act. Based on the species that have been
identified to date and the current application of applicable
laws and regulations, however, we do not believe there are any
species protected under the Endangered Species Act that would
materially and adversely affect our ability to mine coal from
our properties in accordance with current mining plans.
Other Environmental Laws. We are required to comply with
numerous other federal, state and local environmental laws in
addition to those previously discussed. These additional laws
include, for example, the Resource Conservation and Recovery
Act, the Safe Drinking Water Act, the Toxic Substance Control
Act and the Emergency Planning and Community
Right-to-Know Act. We
believe that we are in substantial compliance with all
applicable environmental laws.
Definitions of Select Mining Terms
Assigned Reserves. Recoverable coal reserves that have
been designated for mining by a specific operation.
Auger Mining. Auger mining employs a large auger, which
functions much like a carpenters drill. The auger bores
into a coal seam and discharges coal out of the spiral onto
waiting conveyor belts. After augering is completed, the
openings are reclaimed. This method of mining is usually
employed to recover any additional coal left in deep overburden
areas that cannot be reached economically by other types of
surface mining.
Btu British Thermal Unit. A measure of the
energy required to raise the temperature of one pound of water
one degree of Fahrenheit.
Coal Seam. A bed or stratum of coal.
Coal Washing. The process of removing impurities, such as
ash and sulfur-based compounds, from coal.
Compliance Coal. Coal which, when burned, emits 1.2
pounds or less of sulfur dioxide per million Btus, which is
equivalent to 0.72% sulfur per pound of 12,000 Btu coal.
Compliance coal requires no mixing with other coals or use of
sulfur dioxide reduction technologies by generators of
electricity to comply with the requirements of the Clean Air Act.
Continuous Miner. A machine used in underground mining to
cut coal from the seam and load it onto conveyors or into
shuttle cards in a continuous operation.
Continuous Mining. One of two major underground mining
methods now used in the United States. This process utilizes a
continuous miner.
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Dragline. A large machine used in the surface mining
process to remove the overburden, or layers of earth and rock,
covering a coal seam. The dragline has a large bucket suspended
from the end of a long boom. The bucket, which is suspended by
cables, is able to scoop up great amounts of overburden as it is
dragged across the excavation area.
Excavator-and-Loader Mining. A form of surface mining in
which large excavators remove overburden from above the coal
seam. The overburden is loaded into trucks and hauled to a
valley fill or back-stacked on previously mined areas.
Highwall Mining. Highwall mining employs a large machine
with a continuous miner head. The head cuts into a coal seam and
discharges coal out onto waiting conveyor belts. After highwall
mining is completed, the openings are reclaimed. This method of
mining is usually employed to recover any additional coal left
in deep overburden areas that cannot be reached economically by
other types of surface mining.
Longwall Mining. One of two major underground coal mining
methods now used in the United States. This method employs a
rotating drum, which is pulled mechanically back and forth
across a face of coal that is usually several hundred feet long.
The loosened coal falls onto a conveyor for removal from the
mine. Longwall operations include a hydraulic roof support
system that advances as mining proceeds, allowing the roof to
fall in a controlled manner in areas already mined.
Low-Sulfur Coal. Coal which, when burned, emits 1.6
pounds or less of sulfur dioxide per million Btus.
Metallurgical Coal. The various grades of coal suitable
for distillation into carbon in connection with the manufacture
of steel. Also known as met coal.
Preparation Plant. A preparation plant is a facility for
crushing, sizing and washing coal to prepare it for use by a
particular customer. The washing process has the added benefit
of removing some of the coals sulfur content.
Probable Reserves. Reserves for which quantity and grade
and/or quality are computed from information similar to that
used for proven reserves, but the sites for inspection, sampling
and measurement are farther apart; therefore, the degree of
assurance, although lower than that for proven
(measured) reserves, is high enough to assume continuity
between points of observation.
Proven Reserves. Reserves for which (a) quantity is
computed from dimensions revealed in outcrops, trenches,
workings or drill holes; grade and/or quality are computed from
the results of detailed sampling and (b) the sites for
inspection, sampling and measurement are spaced so closely and
the geologic character is so well defined that size, shape,
depth and mineral content of reserves are well established.
Reclamation. The restoration of land and environmental
values to a mining site after the coal is extracted. Reclamation
operations are usually underway where the coal has already been
taken from a mine, even as mining operations are taking place
elsewhere at the site. The process commonly includes
recontouring or shaping the land to its approximate
original appearance, restoring topsoil and planting native grass
and ground covers.
Recoverable Reserves. The amount of proven and probable
reserves that can actually be recovered from the reserve base
taking into account all mining and preparation losses involved
in producing a saleable product using existing methods and under
current law.
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Reserves. That part of a mineral deposit which could be
economically and legally extracted or produced at the time of
the reserve determination.
Spot Market. Sales of coal under an agreement for
shipments over a period of less than one year.
Steam Coal. Coal used in steam boilers to produce
electricity.
Surface Mine. A mine in which the coal lies near the
surface and can be extracted by removing overburden.
Tons. References to a ton mean a
short or net tonne, which is equal to 2,000 pounds.
Truck-and-Loader Mining. A form of surface mining in
which endloaders remove overburden from above the coal seam. The
overburden is loaded into trucks and hauled to a valley fill or
back-stacked on previously mined areas.
Truck-and-Shovel Mining. An open-cast method of mining
that uses large shovels to remove overburden, which is used to
backfill pits after coal removal.
Unassigned Reserves. Recoverable coal reserves that have
not yet been designated for mining by a specific operation.
Underground Mine. Also known as a deep mine.
Usually located several hundred feet below the earths
surface, an underground mines coal is removed mechanically
and transferred by shuttle car or conveyor to the surface.
Employees
As of March 1, 2006, we employed a total of approximately
3,700 persons, approximately 200 of whom were
represented by the Scotia Employees Association. We believe that
our relations with all employees are good.
Executive Officers
The following is a list of our executive officers, their ages
and their positions and offices during the last five years:
C. Henry Besten, Jr., 58, is our Senior Vice
President Strategic Development and has served in
such capacity since December 2002. Mr. Besten is also
President of our Arch Energy Resources, Inc. subsidiary and has
served in that capacity since July 1997. From July 1997 to
December 2002, Mr. Besten served as our Vice
President Strategic Marketing. Mr. Besten also
served as our Acting Chief Financial Officer from December 1999
to November 2000.
John W. Eaves, 48, is our Executive Vice President and Chief
Operating Officer and has served in such capacity since December
2002. Mr. Eaves has also been a director since February
2006. From February 2000 to December 2002, Mr. Eaves served
as our Senior Vice President Marketing and from
September 1995 to December 2002 as President of our Arch Coal
Sales Company, Inc. subsidiary. Mr. Eaves also served as
our Vice President Marketing from July 1997 through
February 2000. Mr. Eaves serves on the board of directors
of ADA-ES, Inc.
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Sheila B. Feldman, 51, is our Vice President Human
Resources and has served in such capacity since February 2003.
From 1997 to February 2003, Ms. Feldman was the Vice
President Human Resources and Public Affairs of
Solutia Inc.
Robert G. Jones, 49, is our Vice President Law,
General Counsel and Secretary and has served in such capacity
since March 2000. Mr. Jones served as our Assistant General
Counsel from July 1997 through February 2000 and as Senior
Counsel from August 1993 to July 1997.
Steven F. Leer, 53, is our President and Chief Executive Officer
and a director and has served in such capacity since 1992.
Mr. Leer also serves on the boards of the Norfolk Southern
Corporation, USG Corp., the Western Business Roundtable and the
University of the Pacific. Mr. Leer is a past chairman and
continues to serve on the boards of the Center for Energy and
Economic Development, the National Coal Council and the National
Mining Association.
Robert J. Messey, 60, is our Senior Vice President and Chief
Financial Officer and has served in such capacity since December
2000. Mr. Messey serves on the board of directors of Baldor
Electric Company and Stereotaxis, Inc.
David B. Peugh, 51, is our Vice President Business
Development and has served in such capacity since 1993.
Deck S. Slone, 42, is our Vice President Investor
Relations and Public Affairs and has served in such capacity
since 2001. Mr. Slone was named one of our senior officers
in August 2005. Mr. Slone has helped direct our investor
relations and public affairs functions since joining us in 1997.
David N. Warnecke, 50, is our Vice President
Marketing and Trading and is President of our Arch Coal Sales
Company, Inc. subsidiary. Previously, Mr. Warnecke served
as President of Arch Transportation Company and served as
Executive Vice President of Arch Coal Sales Company, Inc. until
June 1, 2005 when he was appointed President.
Available Information
We file annual, quarterly and current reports, and amendments to
those reports, proxy statements and other information with the
Securities and Exchange Commission. You may access and read our
filings without charge through the SECs website, at
sec.gov. You may also read and copy any document we file
at the SECs public reference room located at 100 F Street,
N.E., Room 1580, Washington, D.C. 20549. Please call
the SEC at
1-800-SEC-0330 for
further information on the public reference room.
We also make the documents listed above available through our
website, archcoal.com, as soon as practicable after we
file or furnish them with the SEC. You may also request copies
of the documents, at no cost, by telephone at
(314) 994-2700 or by mail at Arch Coal, Inc., One CityPlace
Drive, Suite 300, St. Louis, Missouri, Attention:
Vice President Investor Relations. The information
on our website is not part of this Annual Report on
Form 10-K.
ITEM 1A. RISK FACTORS.
Our business inherently involves certain risks and
uncertainties. The risks and uncertainties described below are
not the only ones we face. Additional risks and uncertainties
not presently known to us or that we
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currently deem immaterial may also impair our business
operations. Should one or more of any of these risks
materialize, our business, financial condition or results of
operations could be materially adversely affected.
Risks Related to Our Business
Our results of operations are substantially dependent upon the
prices we receive for our coal. The prices we receive for our
coal depend upon factors beyond our control, including:
Any one or more of the foregoing factors could adversely affect
the sale prices we may be able to obtain for our coal. Declines
in the prices we receive for our coal could adversely affect our
operating results and our revenue.
Demand for our coal and the prices that we may obtain for our
coal are closely linked to coal consumption patterns of the
domestic electric generation industry, which has accounted for
approximately 92% of domestic coal consumption in recent years
according to the EIA. The amount of coal consumed for
U.S. electric power generation is influenced by factors
beyond our control, including:
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Demand for our low sulfur coal and the prices that we will be
able to obtain for it will also be affected by the price and
availability of high sulfur coal, which can be marketed in
tandem with emissions allowances in order to meet Clean Air Act
requirements.
In addition, the requirements of the Clean Air Act may result in
more electric power generations shifting from coal to natural
gas-fired power plans. Any reduction in the amount of coal
consumed by domestic electric power generators could reduce the
price of steam coal that we produce, thereby reducing our
revenue and adversely affecting our earnings and the value of
our coal reserves.
Our coal mining operations are conducted in underground mines
and at surface mines. The level of our production at these mines
is subject to operating conditions and events beyond our control
that could disrupt operations, affect production and the costs
of mining at particular mines for varying lengths of time and
have a significant impact on our operating results. Adverse
operating conditions and events that we may experience include:
If any of these conditions or events occur in the future at any
of our mining complexes, particularly our Black Thunder mine,
our cost of mining and any delay or halt of production either
permanently or for varying lengths of time could adversely
affect our operating results. In addition, if we do not have
insurance covering
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certain of these conditions or events or if the insurance
coverage we have is limited or excludes certain of these
conditions or events, then we may not be able to recover any of
the losses we may incur as a result of such conditions or
events, some of which may be substantial.
Our coal mining operations use significant amounts of steel,
diesel fuel and tires. The price of scrap steel, which is used
in making roof bolts and required by the room and pillar method
of mining, has risen significantly in recent months. During
2005, the costs of diesel fuel, explosives and coal trucking
increased as a direct result of supply chain problems related to
Hurricane Katrinas devastation in Mississippi and
Louisiana and Hurricane Ritas destruction in Texas and
Louisiana. There may be other acts of nature that could also
increase the costs of raw materials. We have also recently
experienced a shortage in rubber tires, which are used on the
trucks and heavy machinery with which we operate our mines. If
the price of steel, petroleum products or other materials
remains high or continues to increase and if tires continue to
remain in short supply, our operational expenses will remain
high or increase and our production could be affected, which
could have a significant negative impact on our profitability.
Efficient coal mining using modern techniques and equipment
requires skilled workers, preferably with at least one year of
experience and proficiency in multiple mining tasks. Increased
demand for coal and the increase in the market price for such
coal in recent years has caused a resurgence of mining activity.
Consequently, there has been a significant tightening of the
labor supply and an increase in the turnover of the labor force
as coal producers compete with each other for skilled personnel.
In recent years, a shortage of trained coal miners has caused us
to operate certain units without full staff, which has decreased
our productivity and increased our costs. We are currently
experiencing increasing labor costs, especially with regard to
state certified electricians who are in short supply. We employ
certain drug testing programs and take appropriate corrective
actions that include terminating or suspending workers caught
abusing drugs. This causes us to lose otherwise skilled workers
and puts further pressure on what is already a tight labor
supply. In addition, because of the shortage of experienced
miners, we have hired novice miners, who are required to be
accompanied by experienced workers as a safety precaution. These
measures adversely affect the productivity of our workers as
well as the operating efficiency of our mining complexes. If the
shortage of experienced labor continues or worsens and if our
labor costs continue to rise, it could have an adverse impact on
our labor productivity and costs and our ability to expand
production.
We utilize independent contractors to operate certain of our
mining complexes, including select operations at our Coal-Mac,
Cumberland River and Mingo Logan mining complexes. Operational
difficulties at contractor-operated mines, changes in demand for
contract miners from other coal producers and other factors
beyond our control could affect the availability, pricing, and
quality of coal produced for us by contractors.
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Disruption in our supply of contractor-produced coal could
temporarily impair our ability to fill our customers
orders or require us to pay higher prices in order to obtain the
required coal from other sources. Any increase in the prices we
pay for contractor-produced coal could increase our costs and,
therefore, reduce our profitability.
We base our forecasts of future performance on, among other
things, estimates of our recoverable coal reserves. We base our
estimates of reserve information on engineering, economic and
geological data assembled and analyzed by internal and third
party engineers and reviewed periodically by third party
consultants. There are numerous uncertainties inherent in
estimating quantities and qualities of, and costs to mine,
recoverable reserves, including many factors beyond our control.
Estimates of economically recoverable coal reserves and net cash
flows necessarily depend upon a number of variable factors and
assumptions, any one of which may, if incorrect, result in an
estimate that varies considerably from actual results. These
factors and assumptions include:
For these reasons, estimates of the economically recoverable
quantities and qualities attributable to any particular group of
properties, classifications of reserves based on risk of
recovery and estimates of net cash flows expected from
particular reserves prepared by different engineers or by the
same engineers at different times may vary substantially. Actual
coal tonnage recovered from identified reserve areas or
properties and revenue and expenditure with respect to our
reserves may vary materially from estimates. As a result, these
estimates may not accurately reflect our actual reserves. Any
inaccuracy in our estimates related to our reserves could result
in lower than expected revenue, higher than expected costs or
decreased profitability.
We conduct a significant part of our mining operations on
properties that we lease. A title defect or the loss of any
lease could adversely affect our ability to mine the associated
reserves. Because title to most of our leased properties and
mineral rights is not usually verified until we make a
commitment to develop a property, which may not occur until
after we have obtained necessary permits and completed
exploration of the property, our right to mine some of our
reserves has in the past, and may again in the future, be
adversely affected if defects in title or boundaries exist. In
order to obtain leases or mining contracts to conduct our mining
operations on property where these defects exist, we have had
to, and may in the future have to, incur unanticipated costs. In
addition, we may not be able to successfully negotiate new
leases or mining contracts
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for properties containing additional reserves, or maintain our
leasehold interests in properties where we have not commenced
mining operations during the term of the lease. Some leases have
minimum production requirements. Failure to meet those
requirements could result in losses of prepaid royalties and, in
some rare cases, could result in a loss of the lease itself.
We depend upon barge, rail, truck and belt transportation
systems to deliver coal to our customers. Disruption of these
transportation services due to weather-related problems,
mechanical difficulties, strikes, lockouts, bottlenecks, and
other events could temporarily impair our ability to supply coal
to our customers, resulting in decreased shipments. Decreased
performance levels over longer periods of time could cause our
customers to look to other sources for their coal needs,
negatively affecting our revenue and profitability. We have no
long-term contracts with transportation providers to ensure
consistent and reliable service. In addition, increases in
transportation costs, including increases resulting from
fluctuations in the price of gasoline and diesel fuel, could
make coal a less competitive source of energy when compared to
alternative fuels such as natural gas or could make our coal
production less competitive than coal produced in other regions
of the United States or abroad. If there are disruptions of the
transportation services provided by the railroad companies we
use, or if rail transport costs rise significantly and we are
unable to find alternative transportation providers to ship our
coal, our business could be adversely affected.
We continually seek to expand our operations and coal reserves
through acquisitions of businesses and assets, including leases
of coal reserves. Acquisitions involve various inherent risks,
such as:
Any one or more of these factors could cause us not to realize
the benefits anticipated to result from the acquisition of
businesses or assets or could result in unexpected liabilities
associated with these acquisition candidates.
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We control substantial undeveloped reserves and have not
identified the equipment or workforce that will be employed to
mine these reserves. Permits have been obtained for some of
these undeveloped reserves. We expect to obtain the required
remaining permits by the time we commence mining these reserves,
but we may be unable to do so at all or within the necessary
time period. Some of the required permits are becoming
increasingly more difficult and expensive to obtain and the
application review processes are taking longer to complete and
becoming increasingly subject to challenge.
We may not be able to mine all our reserves as profitably as we
do at our current operations. Our planned development projects
and acquisition activities may not result in significant
additional reserves, and we may not have continuing success
developing new mines or expanding existing mines beyond our
existing reserve base. Our profitability depends substantially
on our ability to mine coal reserves that have the geological
characteristics that enable them to be mined at competitive
costs and to meet the quality needed by our customers.
Because the amount of coal in our reserves decline as we mine
our coal, our future success and growth depend, in part, upon
our ability to acquire additional coal reserves that are
economically recoverable. Replacement reserves may not be
available when required or, if available, may not be available
at commercially attractive prices or be capable of being mined
at comparable costs. We may not be able to accurately assess the
geological characteristics of any reserves that we acquire,
which may adversely affect our profitability and financial
condition. Exhaustion of reserves at particular mines also may
have an adverse effect on our operating results that is
disproportionate to the percentage of overall production
represented by such mines. Our ability to obtain other reserves
in the future could be limited by restrictions under our
existing or future debt agreements, competition from other coal
companies for attractive properties, the lack of suitable
acquisition candidates or the inability to acquire coal
properties on commercially reasonable terms.
We sell a substantial portion of our coal under long-term coal
supply agreements, which we define as contracts with a term
greater than 12 months. The prices for coal shipped under
these contracts is fixed for the initial year of the contract
and may be subject to certain adjustments in later years. As a
result, the prices for coal shipped under these contracts may be
below the current market price for similar-type coal at any
given time, depending on the timeframe of the contract execution
or initiation. For the year ended December 31, 2005, we
sold approximately 70% of the total tons sold pursuant to
long-term coal supply agreements. As a consequence of the
substantial volume of our sales that are subject to these
long-term agreements, we have less coal available with which to
capitalize on higher coal prices if and when they arise. In
addition, in some cases, our ability to realize the higher
prices that may be available in the open market may be
restricted when customers elect to purchase higher volumes under
some contracts.
When our current contracts with customers expire or are
otherwise renegotiated, our customers may decide not to extend
or enter into new long-term contracts or, in the absence of
long-term contracts, our
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customers may decide to purchase fewer tons of coal than in the
past or on different terms, including under different pricing
terms. Furthermore, uncertainty caused by laws and regulations
affecting electric utilities, including the Clean Air Act, could
deter our customers from entering into long-term coal supply
agreements. To the degree that we operate outside of long-term
contracts, our revenues are subject to pricing in the coal open
market, which can be significantly more volatile than the
pricing structure negotiated through a long-term coal supply
agreement. This volatility could adversely affect the
profitability of our operations if open market pricing for coal
becomes unfavorable. For additional information relating to
these contracts, you should see Business Coal
Supply Contracts under Item 1.
For the year ended December 31, 2005, we derived
approximately 29% of our total coal revenues from sales to our
three largest customers, Tennessee Valley Authority, American
Electric Power and Progress Fuels, and approximately 53% of our
total coal revenues from sales to our ten largest customers. At
December 31, 2005, we had coal supply agreements with those
ten customers that expire at various times from 2006 to 2017. We
intend to discuss the extension of existing agreements or
entering into new long-term agreements with those and other
customers, but the negotiations may not be successful, and those
customers may not continue to purchase coal from us under
long-term coal supply agreements, or at all. If any of those
customers were to significantly reduce their purchases of coal
from us, or if we were unable to sell coal to them on terms as
favorable to us as the terms under our current agreements, our
revenues and profitability could suffer materially.
Coal supply agreements typically contain force majeure
provisions allowing temporary suspension of performance by us or
our customers during the duration of specified events beyond the
control of the affected party. Most of our coal supply
agreements also contain provisions requiring us to deliver coal
meeting quality thresholds for certain characteristics such as
heat value, sulfur content, ash content, hardness and ash fusion
temperature. Failure to meet these specifications could result
in economic penalties, including price adjustments, purchasing
replacement coal in the higher priced open market, the rejection
of deliveries or, in the extreme, termination of the contracts.
Consequently, due to the risks mentioned above with respect to
long-term supply agreements, we may not achieve the revenue or
profit we expect to achieve from these sales commitments.
As of December 31, 2005, we had consolidated indebtedness
of approximately $982.4 million, representing approximately
45% of our total capitalization. We also have significant lease
and royalty obligations. Our ability to satisfy our debt, lease
and royalty obligations, and our ability to refinance our
indebtedness, will depend upon our future operating performance,
which will be affected by prevailing economic conditions in the
markets that we serve and financial, business and other factors,
many of which are
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beyond our control. We may be unable to generate sufficient cash
flow from operations and future borrowings or other financing
may be unavailable in an amount sufficient to enable us to fund
our future financial obligations or our other liquidity needs.
The amount and terms of our debt could have material
consequences to our business, including, but not limited to:
Despite these significant levels of indebtedness, we may incur
additional indebtedness in the future, which would heighten the
risks described above.
We are subject to long-term liabilities under a variety of
benefit plans and other arrangements with current and former
employees. These obligations have been estimated based on
actuarial assumptions, including:
If our assumptions relating to these benefits change in the
future or are incorrect, we may be required to record additional
expenses, which would reduce our profitability. In addition,
future regulatory and accounting changes relating to these
benefits could result in increased obligations or additional
costs, which could also have a material adverse affect on our
financial results. You should see Note 12
Employee Benefit Plans to our consolidated financial statements
included in our 2005 Annual Report to Stockholders for more
information about these assumptions.
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During the last several years, the U.S. coal industry has
experienced increased consolidation, which has contributed to
the industry becoming more competitive. According to the NMA, in
1994, the top ten coal producers accounted for approximately 45%
of total domestic coal production. By 2004, however, the top ten
coal producers share had increased to approximately 69% of
total domestic coal production, according to the NMA.
Consequently, some of our competitors in the domestic coal
industry are major coal producers who have greater financial
resources than we do. The intense competition among coal
producers may impact our ability to retain or attract customers
and may, therefore, adversely affect our future revenue and
profitability. Recent increases in coal prices could encourage
the development of expanded coal producing capacity in the
United States. Any resulting overcapacity from existing or new
competitors could reduce coal prices and, therefore, our revenue.
The agreements governing our outstanding debt and our accounts
receivable securitization program impose a number of
restrictions on us. For example, the terms of our credit
facilities, leases and other financing arrangements contain
financial and other covenants that create limitations on our
ability to, among other things, borrow the full amount under our
credit facilities, effect acquisitions or dispositions and incur
additional debt, and require us to, among other things, maintain
various financial ratios and comply with various other financial
covenants. Our ability to comply with these restrictions may be
affected by events beyond our control and, as a result, we may
be unable to comply with these restrictions. A failure to comply
with these restrictions could adversely affect our ability to
borrow under our credit facilities or result in an event of
default under these agreements. In the event of a default, our
lenders and the counterparties to our other financing
arrangements could terminate their commitments to us and declare
all amounts borrowed, together with accrued interest and fees,
immediately due and payable. If this were to occur, we might not
be able to pay these amounts, or we might be forced to seek an
amendment to our financing arrangements which could make the
terms of these arrangements more onerous for us.
On October 15, 2004, Moodys downgraded our credit
ratings, including the ratings on our outstanding senior notes,
to Ba3 with a stable outlook. Any downgrade in our credit
ratings could adversely affect our ability to borrow and result
in more restrictive borrowing terms, including increased
borrowing costs, more restrictive covenants and the extension of
less open credit. This in turn could affect our internal cost of
capital estimates and therefore operational decisions.
Federal and state laws require us to obtain surety bonds to
secure performance or payment of certain long-term obligations
such as mine closure or reclamation costs, federal and state
workers compensation costs, coal leases and other
obligations. These bonds are typically re-priced annually but
are non-cancellable by the surety.
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Surety bond issuers and holders may increase premiums associated
with the bonds or impose other less favorable terms upon those
renewals. The ability of surety bond issuers and holders to
demand additional collateral or other less favorable terms has
increased as the number of companies willing to issue these
bonds has decreased over time. Our failure to maintain, or our
inability to acquire, surety bonds that are required by state
and federal law would affect our ability to secure reclamation
and coal lease obligations, which could adversely affect our
ability to mine or lease coal. That failure could result from a
variety of factors including:
Terrorist attacks and threats, escalation of military activity
in response to such attacks or acts of war may negatively affect
our business, financial condition, and results of operations.
Our business is affected by general economic conditions,
fluctuations in consumer confidence and spending, and market
liquidity, which can decline as a result of numerous factors
outside of our control, such as terrorist attacks and acts of
war. Future terrorist attacks against U.S. targets, rumors
or threats of war, actual conflicts involving the
United States or its allies, or military or trade
disruptions affecting our customers may materially adversely
affect our operations and those of our customers. As a result,
there could be delays or losses in transportation and deliveries
of coal to our customers, decreased sales of our coal and
extension of time for payment of accounts receivable from our
customers. In addition, disruption or significant increases in
energy prices could result in government-imposed price controls.
It is possible that any of these occurrences, or a combination
of them, could have a material adverse effect on our business,
financial condition and results of operations.
Risks Related to Environmental and Other Regulation
The coal mining industry is subject to increasingly strict
regulation by federal, state and local authorities with respect
to matters such as:
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The costs, liabilities and requirements associated with these
regulations may be costly and time-consuming and may delay
commencement or continuation of exploration or production
operations. Failure to comply with these regulations may result
in the assessment of administrative, civil and criminal
penalties, the imposition of cleanup and site restoration costs
and liens, the issuance of injunctions to limit or cease
operations, the suspension or revocation of permits and other
enforcement measures that could have the effect of limiting
production from our operations. We may also incur costs and
liabilities resulting from claims for damages to property or
injury to persons arising from our operations. If we incur
significant costs and liabilities, our business, financial
condition and results of operations could be adversely affected.
You should see Business Environmental
Matters under Item 1.
The possibility exists that new legislation and/or regulations
and orders may be adopted that may materially adversely affect
our mining operations, our cost structure and/or our
customers ability to use coal. New legislation or
administrative regulations (or new judicial interpretations or
administrative enforcement of existing laws and regulations),
including proposals related to the protection of the environment
that would further regulate and tax the coal industry, may also
require us or our customers to change operations significantly
or incur increased costs. Such regulations, if enacted in the
future, could have a material adverse effect on our business,
financial condition and results of operations.
Mining companies must obtain numerous permits that strictly
regulate environmental and health and safety matters in
connection with coal mining including permits issued by various
federal and state agencies and regulatory bodies. We believe
that we have obtained the necessary permits to mine our
developed reserves at our mining complexes. However, as we
commence mining our undeveloped reserves, we will need to apply
for and obtain the required permits. The permitting rules are
complex and change frequently, making our ability to comply with
the applicable requirements more difficult or even impossible,
thereby precluding continuing or future mining operations.
Private individuals and the public at large have certain rights
to comment on and otherwise engage in the permitting process,
including through intervention in the courts. Accordingly, the
permits we need for our mining operations may not be issued, or,
if issued, may not be issued in a timely fashion, or may involve
requirements that may be changed or interpreted in a manner
which restricts our
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ability to conduct our mining operations or to do so profitably.
An inability to conduct our mining operations pursuant to
applicable permits would reduce our production, cash flow and
profitability.
The Clean Air Act regulates coal mining operations both directly
and indirectly. Direct impacts on coal mining and processing
operations may occur through Clean Air Act permitting
requirements and/or emission control requirements, including
requirements relating to particulate matter. The Clean Air Act
indirectly affects coal mining operations by extensively
regulating the air emissions of sulfur dioxide, nitrogen oxide,
mercury and other compounds emitted by coal-fired electricity
generating plants. Clean Air Act requirements that may directly
or indirectly affect our operations or those of our electric
utility customer base, and which could cause them to reduce
their coal usage, include:
The potential negative effects of these emissions and other
requirements on our business include:
Any resulting decrease in the demand for our coal will adversely
affect our business and our results of operations.
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SMCRA establishes operational, reclamation and closure standards
for all aspects of surface mining as well as most aspects of
deep mining. Estimates of our total reclamation and mine-closing
liabilities are based upon permit requirements and our
engineering expertise related to these requirements. The
estimate of ultimate reclamation liability is reviewed
periodically by our management and engineers. The estimated
liability can change significantly if actual costs vary from
assumptions or if governmental regulations change significantly.
Statement of Financial Accounting Standard No. 143,
Accounting for Asset Retirement Obligations,
requires that retirement obligations be recorded as a liability
based on fair value, which is calculated as the present value of
the estimated future cash flows. In estimating future cash
flows, we considered the estimated current cost of reclamation
and applied inflation rates and a third-party profit, as
necessary. The third-party profit is an estimate of the
approximate markup that would be charged by contractors for work
performed on our behalf. Our resulting liability could change
significantly if actual costs differ from our assumptions.
Our operations currently use hazardous materials and generate
limited quantities of hazardous wastes from time to time. We
could become subject to claims for toxic torts, natural resource
damages and other damages as well as for the investigation and
clean up of soil, surface water, groundwater, and other media.
Such claims may arise, for example, out of conditions at sites
that we currently own or operate, as well as at sites that we
previously owned or operated, or may acquire. Our liability for
such claims may be joint and several, so that we may be held
responsible for more than our share of the contamination or
other damages, or even for the entire share. We are not subject
to material claims arising out of contamination at our
facilities or other locations, but may incur such liabilities in
the future.
We maintain extensive coal refuse areas and slurry impoundments
at a number of our mining complexes. Such areas and impoundments
are subject to extensive regulation. Slurry impoundments have
been known to fail, releasing large volumes of coal slurry into
the surrounding environment. Structural failure of an
impoundment can result in extensive damage to the environment
and natural resources, such as bodies of water that the coal
slurry reaches, as well as liability for related personal
injuries and property damages, and injuries to wildlife. Some of
our impoundments overlie mined out areas, which can pose a
heightened risk of failure and of damages arising out of
failure. If one of our impoundments were to fail, we could be
subject to substantial claims for the resulting environmental
contamination and associated liability, as well as for fines and
penalties.
Drainage flowing from or caused by mining activities can be
acidic with elevated levels of dissolved metals; a condition
referred to as acid mine drainage, which we refer to
as AMD. The treating of AMD can be costly. Although we do not
currently face material costs associated with AMD, it is
possible that we could incur significant costs in the future.
These and other similar unforeseen impacts that our operations
may have on the environment, as well as exposures to hazardous
substances or wastes associated with our operations, could
result in costs and liabilities that could materially and
adversely affect us.
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To dispose of mining overburden generated by our surface mining
operations, we often need to obtain permits to construct and
operate valley fills and surface impoundments. Some of these
permits are nationwide permits (as opposed to
individual permits) issued by the Army Corps of Engineers for
dredging and filling in streams and wetlands. Lawsuits
challenging the Army Corps of Engineers authority to issue
Nationwide Permit 21 have been instituted by environmental
groups. In 2004, a federal court issued an order enjoining the
Army Corps of Engineers from issuing further Nationwide 21
permits in the Southern District of West Virginia, although such
ruling has not affected the ability of mining operations to seek
and apply for individual permits for mining activities. The
decision was appealed and has subsequently been remanded to the
district court for further consideration. We cannot predict the
final outcomes of this lawsuit. If mining methods at issue are
limited or prohibited, it could significantly increase our
operational costs, make it more difficult to economically
recover a significant portion of our reserves and lead to a
material adverse effect on our financial condition and results
of operation. We may not be able to increase the price we charge
for coal to cover higher production costs without reducing
customer demand for our coal. You should see the section
entitled Contingencies appearing in
Managements Discussion and Analysis of Financial
Condition and Results of Operations contained in our
Annual Report to Stockholders for more information about the
litigation described above.
None.
As of December 31, 2005, we owned or controlled primarily
through long-term leases approximately 156,000 acres of
coal land in West Virginia, 99,000 acres of coal land in
Wyoming, 82,000 acres of coal land in Illinois,
63,000 acres of coal land in Utah, 54,000 acres of
coal land in Kentucky, 22,000 acres of coal land in New
Mexico and 17,000 acres of coal land in Colorado. In
addition, we also owned or controlled through long-term leases
smaller parcels of property in Alabama, Indiana, Montana and
Texas. We lease approximately 115,000 acres of our coal
land from the federal government and approximately
28,000 acres of our coal land from various state
governments. These governmental leases have terms expiring
between 2007 and 2010 and are subject to readjustment and/or
extension and to earlier termination for failure to meeting
diligent development requirements. Our Pardee, Levan, Sufco,
Cardinal, Holden 22, Mingo Logan, Ragland, Medicine Bow and
Seminoe II preparation plants or loadout facilities are
located on properties held under leases which expire at varying
dates over the next thirty years. Most of the leases contain
options to renew. Our remaining preparation plants and loadout
facilities are located on property owned by us or for which we
have a special use permit.
Our executive headquarters occupy approximately
93,000 square feet of leased space at One CityPlace Drive,
in St. Louis, Missouri. Our subsidiaries currently own or
lease the equipment utilized in their mining operations. You
should see Item 1. Business for more
information about our mining operations, mining complexes and
transportation facilities.
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Our Reserves
We estimate that we owned or controlled approximately
3.1 billion tons of proven and probable recoverable
reserves at December 31, 2005. Recoverable reserves include
only saleable coal and do not include coal which would remain
unextracted, such as for support pillars, and processing losses,
such as washery losses. Reserve estimates are prepared by our
engineers and geologists and reviewed and updated periodically.
Total recoverable reserve estimates and reserves dedicated to
mines and complexes change from time to time to reflect mining
activities, analysis of new engineering and geological data,
changes in reserve holdings and other factors.
The following tables present by state our estimated assigned and
unassigned recoverable coal reserves at December 31, 2005:
Total Assigned Reserves
(tonnage in millions)
Total Unassigned Reserves
(tonnage in millions)
As of December 31, 2005, approximately 13.5% of our coal
reserves were held in fee, with the balance controlled by
leases, most of which do not expire until the exhaustion of
mineable and merchantable coal. Other leases have primary terms
expiring in various years ranging from 2006 to 2020, and most
contain options to renew for stated periods. Under current
mining plans, substantially all reported leased reserves will be
mined out within the period of existing leases or within the
time period of assured lease renewals. Royalties are paid to
lessors either as a fixed price per ton or as a percentage of
the gross sales price of the mined coal. The majority of the
significant leases are on a percentage royalty basis. In some
cases, a lease bonus (prepaid
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royalty) is required, payable either at the time of execution of
the lease or in annual installments. In most cases, the prepaid
royalty amount is applied to reduce future production royalties.
Federal and state legislation controlling air pollution affects
the demand for certain types of coal by limiting the amount of
sulfur dioxide which may be emitted as a result of fuel
combustion and encourages a greater demand for low sulfur coal.
All of our identified coal reserves have been subject to
preliminary coal seam analysis to test sulfur content. Of these
reserves, approximately 79.7% consist of compliance coal, or
coal which emits 1.2 pounds or less of sulfur dioxide per
million Btu upon combustion, while an additional 7.0% could be
sold as low-sulfur coal. The balance is classified as
high-sulfur coal. Some of our low-sulfur coal can be marketed as
compliance coal when blended with other compliance coal.
Accordingly, most of our reserves are primarily suitable for the
domestic steam coal markets. However, a substantial portion of
the low-sulfur and compliance coal reserves at the Mingo Logan,
Cumberland River and Lone Mountain operations may also be used
as a high-volatile, low-sulfur, metallurgical coal.
The carrying cost of our coal reserves at December 31, 2005
was $1.07 billion, consisting of $108.4 million of
prepaid royalties and the $957.8 million net book value of
coal lands and mineral rights.
Title to coal properties held by lessors or grantors to us and
our subsidiaries and the boundaries of properties are normally
verified at the time of leasing or acquisition. However, in
cases involving less significant properties and consistent with
industry practices, title and boundaries are not completely
verified until such time as our independent operating
subsidiaries prepare to mine such reserves. If defects in title
or boundaries of undeveloped reserves are discovered in the
future, control of and the right to mine such reserves could be
adversely affected.
From time to time, lessors or sublessors of land leased by our
subsidiaries have sought to terminate such leases on the basis
that such subsidiaries have failed to comply with the financial
terms of the leases or that the mining and related operations
conducted by such subsidiaries are not authorized by the leases.
Some of these allegations relate to leases upon which we conduct
operations material to our consolidated financial position,
results of operations and liquidity, but we do not believe any
pending claims by such lessors or sublessors have merit or will
result in the termination of any material lease or sublease. You
should see Contingencies appearing in
Managements Discussion and Analysis of Financial
Condition and Results of Operations contained in our 2005
Annual Report to Stockholders for more information about these
claims.
We leased approximately 21,000 acres of property to other
coal operators in 2005. We received royalty income of
$7.1 million in 2005 from the mining of approximately
3.0 million tons, $4.0 million in 2004 from the mining
of approximately 2.9 million tons and $1.7 million in
2003 from the mining of approximately 1.3 million tons on
those properties. We have included reserves at properties leased
by us to other coal operators in the reserve figures set forth
in this report.
We must obtain permits from applicable state regulatory
authorities before we begin to mine particular reserves.
Applications for permits require extensive engineering and data
analysis and presentation, and must address a variety of
environmental, health and safety matters associated with a
proposed mining operation. These matters include the manner and
sequencing of coal extraction, the storage, use and disposal of
waste and other substances and other impacts on the environment,
the construction of overburden fills and water containment
areas, and reclamation of the area after coal extraction. We are
required to post bonds to secure performance under our permits.
As is typical in the coal industry, we strive to obtain mining
permits within a
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time frame that allows us to mine reserves as planned on an
uninterrupted basis. We generally begin preparing applications
for permits for areas that we intend to mine up to three years
in advance of their expected issuance date. Regulatory
authorities have considerable discretion in the timing of permit
issuance and the public has rights to comment on and otherwise
engage in the permitting process, including through intervention
in the courts.
Our reported coal reserves are those that could be economically
and legally extracted or produced at the time of their
determination. In determining whether our reserves meet this
standard, we take into account, among other things, our
potential inability to obtain a mining permit, the possible
necessity of revising a mining plan, changes in estimated future
costs, changes in future cash flows caused by changes in costs
required to be incurred to meet regulatory requirements and
obtaining mining permits, variations in quantity and quality of
coal, and varying levels of demand and their effects on selling
prices. We have obtained, or we have a high probability of
obtaining, all required permits or government approvals with
respect to our reserves. Except as described elsewhere in this
document with respect to permits to conduct mining operations
involving valley fills, which has been taken into account in
determining our reserves, we are not currently aware of matters
which would significantly hinder our ability to obtain future
mining permits or governmental approvals with respect to our
reserves.
We periodically engage third parties to review our reserve
estimates. The most recent third party review of our reserve
estimates was conducted by Weir International Mining Consultants
in February 2006.
There is hereby incorporated by reference into this Annual
Report on
Form 10-K the
information under the caption Contingencies
appearing in Managements Discussion and Analysis of
Financial Condition and Results of Operations contained in
our 2005 Annual Report to Stockholders.
There were no matters submitted to a vote of security holders
through the solicitation of proxies or otherwise during the
fourth quarter of 2005.
PART II
We incorporate by reference the information under the caption
Corporate Governance and Stockholder Information
contained in our 2005 Annual Report to Stockholders.
On December 30, 2005, we issued an aggregate of
6,654,119 shares of our common stock pursuant to
Section 3(a)(9) of the Securities Act of 1933 to certain
holders of our preferred stock who elected to convert their
preferred stock to shares of our common stock pursuant to a
conversion offer that we commenced on December 1, 2005. We
had previously registered shares of common stock that could be
issued upon conversion of all of the preferred stock we
originally issued in January 2003. As part of the conversion
offer, we agreed to pay holders of our preferred stock who
elected to convert their preferred stock a premium, payable in
shares of
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our common stock, valued at $3.50. As a result of the conversion
offer, we issued an aggregate of 6,534,517 shares of common
stock pursuant to the conversion terms of the preferred stock
and an aggregate premium of 119,602 shares of common stock.
We estimate that the premium we paid was less than the net
present value of the remaining preferred stock dividends to be
paid through the date on which the preferred stock becomes
callable by us.
The following table summarizes information about shares of our
common stock that we purchased during the fourth quarter of 2005.
We incorporate by reference the information under the caption
Selected Financial Information contained in our 2005
Annual Report to Stockholders.
We incorporate by reference the information under the caption
Managements Discussion and Analysis of Financial
Condition and Results of Operations contained in our 2005
Annual Report to Stockholders.
The following table sets forth our ratios of earnings to
combined fixed charges and preference dividends for the periods
indicated:
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We incorporate by reference the information under the caption
Managements Discussion and Analysis of Financial
Condition and Results of Operations contained in our 2005
Annual Report to Stockholders.
Reference is made to Part IV, Item 15 of this Annual
Report on
Form 10-K for the
information required by Item 8.
None.
We performed an evaluation under the supervision and with the
participation of our management, including our chief executive
officer and chief financial officer, of the effectiveness of the
design and operation of our disclosure controls and procedures
as of December 31, 2005. Based on that evaluation, our
management, including our chief executive officer and chief
financial officer, concluded that the disclosure controls and
procedures were effective as of such date. There were no changes
in internal control over financial reporting that occurred
during our fiscal quarter ended December 31, 2005 that have
materially affected, or are reasonably likely to materially
affect, our internal control over financial reporting.
We incorporate by reference managements annual report on
internal control over financial reporting and the report of
independent registered public accounting firm related thereto
contained in our 2005 Annual Report to Stockholders.
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None.
PART III
We incorporate by reference the information appearing in the
sections entitled Nominees for a
Three-Year Term That
Will Expire in 2009, Nominee for a Two-Year Term
That Will Expire in 2008, Directors Whose Terms Will
Expire in 2007, Directors Whose Term Will Expire in
2008 and Section 16(a) Beneficial Ownership
Reporting Compliance in our proxy statement to be
distributed to stockholders in connection with the 2006 annual
meeting. You should also see the list of our executive officers
and related information under Executive Officers in
Part I, Item 1 of this Annual Report on
Form 10-K.
We incorporate by reference the information appearing in the
Summary Compensation Table and in the sections
entitled Compensation of Directors, Option
Grants in Last Fiscal Year, Stock Option Exercises
and Year-End Values, Long-Term Incentive
Plans Performance Contingent Phantom Stock Awards in
Last Fiscal Year, Long-Term Incentive
Plans Performance Unit Awards in Last Fiscal
Year, Pension Plans, Deferred
Compensation Plan and Employment Agreements in
our proxy statement to be distributed to stockholders in
connection with the 2006 annual meeting. We do not incorporate
by reference any of the information appearing in the sections
entitled Report of the Personnel and Compensation
Committee or Stock Price Performance Graph in
our proxy statement to be distributed to stockholders in
connection with the 2006 annual meeting in reliance on
Regulation S-K,
Item 402(a)(8).
We incorporate by reference the information appearing in the
sections entitled Ownership by Directors and Executive
Officers and Ownership by Others in our proxy
statement to be distributed to stockholders in connection with
the 2006 annual meeting.
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Securities Authorized for Issuance Under Equity Compensation
Plans
The Arch Coal, Inc. 1997 Stock Incentive Plan, which has been
approved by our stockholders, is the sole plan under which we
are authorized to issue shares of our common stock to employees.
The following table shows the number of shares of common stock
to be issued upon exercise of options outstanding at
December 31, 2005, the weighted average exercise price of
those options, and the number of shares of common stock
remaining available for future issuance at December 31,
2005, excluding shares to be issued upon exercise of outstanding
options. No warrants or rights had been issued under the plan as
of December 31, 2005.
None.
We incorporate by reference the information appearing in the
section Independent Registered Public Accounting
Firm in our proxy statement to be distributed to
stockholders in connection with the 2006 annual meeting.
PART IV
We incorporate by reference the following consolidated financial
statements and consolidated financial statement schedule of Arch
Coal, Inc. and subsidiaries included in our 2005 Annual Report
to Stockholders:
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Exhibits filed as part of this Annual Report on
Form 10-K are as
follows:
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SIGNATURES
Pursuant to the requirements of Section 13 and 15(d) of the
Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned,
thereunto duly authorized.
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