MRO » Topics » Refining

These excerpts taken from the MRO 10-K filed Feb 27, 2009.

Refining

We own and operate seven refineries in the Gulf Coast, Midwest and upper Great Plains regions of the United States with an aggregate refining capacity of 1.016 million barrels per day (“mmbpd”) of crude oil. During 2008,

 

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Table of Contents
Index to Financial Statements

our refineries processed 944 mbpd of crude oil and 207 mbpd of other charge and blend stocks. The table below sets forth the location and daily crude oil refining capacity of each of our refineries as of December 31, 2008.

Refining

We own and operate seven refineries in the Gulf Coast, Midwest and upper Great Plains regions of the United States with an aggregate refining capacity of 1.016 million barrels per day (“mmbpd”) of crude oil. During 2008,

 

12


Table of Contents
Index to Financial Statements

our refineries processed 944 mbpd of crude oil and 207 mbpd of other charge and blend stocks. The table below sets forth the location and daily crude oil refining capacity of each of our refineries as of December 31, 2008.

Refining

STYLE="margin-top:12px;margin-bottom:0px; text-indent:3%">We own and operate seven refineries in the Gulf Coast, Midwest and upper Great Plains regions of the United States with an aggregate refining capacity of
1.016 million barrels per day (“mmbpd”) of crude oil. During 2008,

 


12







Table of Contents


Index to Financial Statements



our refineries processed 944 mbpd of crude oil and 207 mbpd of other charge and blend stocks. The table below sets forth the location and daily crude oil
refining capacity of each of our refineries as of December 31, 2008.

This excerpt taken from the MRO 10-K filed Feb 29, 2008.

Refining

We own and operate seven refineries with an aggregate refining capacity of 1.016 million barrels per day (“mmbpd”) of crude oil. During 2007, our refineries processed 1.010 mmbpd of crude oil and 214 mbpd of other charge and blend stocks. The table below sets forth the location and daily throughput capacity of each of our refineries as of December 31, 2007. These capacity amounts increased from 974 mbpd in 2006 due to overall efficiency gains in the operation of the refining units, reflecting the cumulative effect of regular maintenance, capital improvements and other process optimization efforts.

 

12


Table of Contents
Index to Financial Statements
This excerpt taken from the MRO 10-K filed Mar 1, 2007.

Refining

        We own and operate seven refineries with an aggregate refining capacity of 974 mbpd of crude oil. During 2006, our refineries processed 980 mbpd of crude oil and 234 mbpd of other charge and blend stocks for a crude oil capacity utilization rate of 101 percent. The table below sets forth the location and daily throughput capacity of each of our refineries as of December 31, 2006.

Crude Oil Refining Capacity
(Thousand Barrels per Day)
   

Garyville, Louisiana

 

245
Catlettsburg, Kentucky   222
Robinson, Illinois   192
Detroit, Michigan   100
Canton, Ohio   73
Texas City, Texas   72
St. Paul Park, Minnesota   70
   
TOTAL   974
   

        Our refineries include crude oil atmospheric and vacuum distillation, fluid catalytic cracking, catalytic reforming, desulfurization and sulfur recovery units. The refineries can process a wide variety of crude oils and produce typical refinery products, including reformulated and low sulfur gasolines and ultra-low sulfur diesel fuel. We also produce asphalt cements, polymerized asphalt, asphalt emulsions and industrial asphalts. We manufacture petroleum pitch, primarily used in the graphite electrode, clay target and refractory industries. Additionally, we manufacture aromatics, aliphatic hydrocarbons, cumene, base lube oil, polymer grade propylene, maleic anhydride and slack wax.

        Our refineries are integrated via pipelines, terminals and barges to maximize operating efficiency. The transportation links that connect our refineries allow the movement of intermediate products to optimize operations and the production of higher margin products. For example, naphtha may be moved from Texas City to Robinson where excess reforming capacity is available. By shipping intermediate products between facilities during partial refinery shutdowns, we are able to utilize processing capacity that is not directly affected by the shutdown work.

        Planned maintenance activities requiring temporary shutdown of certain refinery operating units, or turnarounds, are periodically performed at each refinery. We completed a major turnaround at our Catlettsburg refinery in 2006.

        The following table sets forth our refinery production by product group for each of the last three years.


Refined Product Yields

(Thousands of Barrels per Day)

  2006
  2005
  2004

Gasoline   661   644   608
Distillates   323   318   299
Propane   23   21   22
Feedstocks and Special Products   107   96   94
Heavy Fuel Oil   26   28   25
Asphalt   89   85   77
   
 
 
TOTAL   1,229   1,192   1,125

        We completed all of our ultra-low sulfur diesel fuel modifications required by the U.S. Environmental Protection Agency prior to its June 1, 2006 deadline. These modifications were completed on time and under budget.

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        In 2006, our Board of Directors approved a projected $3.2 billion expansion of our Garyville, Louisiana refinery by 180 mbpd to 425 mbpd, which will increase our total refining capacity to 1.154 million barrels per day ("mmbpd"). We recently received air permit approval from the Louisiana Department of Environmental Quality for this project and construction is expected to begin in mid-2007, with startup planned for the fourth quarter of 2009.

        We have also commenced front-end engineering and design ("FEED") for a potential heavy oil upgrading project at our Detroit refinery, which would allow us to process increased volumes of Canadian oil sands production, and are undertaking a feasibility study for a similar upgrading project at our Catlettsburg refinery.

This excerpt taken from the MRO 10-K filed Mar 10, 2005.

Refining

        MAP owns and operates seven refineries with an aggregate refining capacity of 948,000 barrels of crude oil per day. The table below sets forth the location and daily throughput capacity of each of MAP's refineries as of December 31, 2004:

Crude Oil Refining Capacity
(Barrels per Day)
   

Garyville, LA

 

245,000
Catlettsburg, KY   222,000
Robinson, IL   192,000
Detroit, MI   74,000
Canton, OH   73,000
Texas City, TX   72,000
St. Paul Park, MN   70,000
   
TOTAL   948,000
   

        MAP's refineries include crude oil atmospheric and vacuum distillation, fluid catalytic cracking, catalytic reforming, desulfurization and sulfur recovery units. The refineries can process a wide variety of crude oils and produce typical refinery products, including reformulated gasoline. MAP's refineries are integrated via pipelines and barges to maximize operating efficiency. The transportation links that connect the refineries allow the movement of intermediate products to optimize operations and the production of higher margin products. For example, naphtha may be moved from Texas City to Robinson where excess reforming capacity is available; gas oil may be moved from Robinson to Detroit where excess fluid catalytic cracking unit capacity is available; and light cycle oil may be moved from Texas City to Robinson where excess desulfurization capacity is available.

        MAP also produces asphalt cements, polymerized asphalt, asphalt emulsions and industrial asphalts. MAP manufactures petroleum pitch, primarily used in the graphite electrode, clay target and refractory industries. Additionally, MAP manufactures aromatics, aliphatic hydrocarbons, cumene, base lube oil, polymer grade propylene and slack wax.

        During 2004, MAP's refineries processed 939,000 bpd of crude oil and 171,000 bpd of other charge and blend stocks. The following table sets forth MAP's refinery production by product group for each of the last three years:

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