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Sealy Corporation (NYSE: ZZ) makes mattresses ranging in price from $300 to as much as $5,000[1]. The company is the largest mattress manufacturer in the world and has about 20% of the wholesale market, selling $1.6 billion of bedding in 2006 through retail partners.[2]. Over 90% of the company's sales come from traditional innerspring mattresses, while competing companies such as Tempur-pedic International (TPX) or Select Comfort (SCSS) focus more on specialty mattresses made of memory foam, air and latex bedding. The specialty mattress sector is growing at a faster rate in the U.S. than traditional bedding, as aging baby boomers are demanding these more expensive specialty beds to ease the pains of getting older.

Sealy is highly susceptible to changes in the U.S. housing market. If subprime lending woes have a prolonged effect on U.S. housing, bedding manufacturers will likely suffer as fewer families upgrade to larger homes (with more bedrooms) and buy second homes, both which drive mattress sales. [3] In addition, the company may itself be over-extended with debt. The target of a leveraged buyout in 2004 by a private equity firm, Sealy was saddled with a debt load at a near 1:1 ratio compared to total assets from 2004 to 2006 (the company became publicly traded again in 2006). This unusually large debt makes the company sensitive to changes in interest rates, which make financing more expensive when it rises.

Contents

[edit] Business Overview

Sealy does everything from manufacturing to distributing and selling its mattresses, meaning that the company is vertically integrated (it does not operate its own retail stores). Sealy also operates under a just-in-time model that allows the company to avoid warehouse expenses by processing and shipping finished goods with more efficiency.[4].

[5]

Sealy makes generates revenue in two ways. First, the company manufacturers and sells mattresses through its 7,000 retail partner outlets. Second, it gets royalties by licensing its Sealy brands to independent mattress manufacturers [6]

Traditional innerspring mattress brands comprised 92% of 2006 sales and include:[7]

  • Sealy
  • Sealy Posturpedic
  • Stearns & Foster
  • Basset

Non-innerspring mattresses that are made from materials such as latex, foam, water and air generated the remaining 8% of 2006 sales and include:[8]

  • True Form
  • Spring Free
  • Stearns & Foster
  • Reflexions
  • Carrington Chase
  • MirrorForm

[edit] Geographical Distribution of Sales

The United States generated 76% of all sales in 2006, with Canada and Europe account for most of the rest. Mexico and few South American countries contribute approximately 5% to net sales[9]. The following table shows how 2004-2006 sales break down by geographical location.

(ZZ) Sales by Location (in $millions)[10]

Location 2006 Net Sales 2005 Net Sales 2004 Net Sales
United States1,209 1,160 1,036
Canada167.8 130.6 114.5
Europe121.9 109 100
Other84.2 69.9 62.8
All Regions 1,582.8 1,469.6 1,314

Between 2005 and 2006, domestic net sales, which account for 76% of total sales, increased by $49 million because of a 7.4% increase in average selling price (though that was tempered by a 2.9% decline in sales volume). The driver of the price increase was the non-innerspring specialty mattresses[11]. International sales increased $64.3 million, or 20.8%, as Mexico and Argentina showed the greatest growth[12].

[edit] Using Debt to Finance Business Operations

After being taken private by Kohlberg Kravis Roberts & Co. (KKR) in April of 2004, common shares of Sealy were made public in April of 2006. Private equity companies such as KKR typically use leverage to increase returns on invested capital. It is important to note that as of the end of fiscal 2006, KKR held a majority stake of 51% of Sealy's outstanding shares[13].

Sealy uses a significant amount of debt to finance its operations. The graph below compares total assets with total debt. Total debt has been about equal to total assets over the past five years.

[14].

While this nearly 1:1 ratio could contribute to higher return on equity, it also increases the solvency risk for the company, especially if sales were to decline substantially.

[edit] First Nine Months of Fiscal Year 2007

Comparing First Nine Months of 2007 and 2006[15]

Business Metric 2007 (in $millions) 2007 % Net Sales 2006 (in $millions) 2006 % Net Sales
Net Sales1,261.8 100% 1,187.6 100%
Cost of Goods Sold731.1 58% 657.1 55.3%
Net Income62.2 5% 52.5 4.4%

Comparing 2007 to 2006, Sealy increased unit volume sales by lowering prices. While this boosted U.S. unit sales by 7.6%, the average unit selling price fell 4% and net sales increased as a result while but gross profit decreased. By posting a year over year gain of 70%, specialty bedding drove significant growth. The company also gained from exchange rates due to its European operations during this period[16].

[edit] Key Trends and Forces

  • Specialty Sleep is the fastest growing segment of the estimated $12 billion bedding retail market in the U.S.[17]. An increasing number of consumers are looking for products to help them get a good night's sleep, and as a result, are buying specialty sleep products, which range from water, foam, air, and visco-elastic bedding (all of which are offered by Sealy). A complementary trend is affecting the pillow segment as well. Should this move away from traditional innerspring mattresses and feather pillows continue, Sealy will likely experience an increase in sales of its more profitable specialty bedding, but could see demand fall for its traditional innerspring mattresses, which generated 92% of all sales in 2006.
  • Aging Baby Boomers have increasing demands for Sealy's non-innerspring brands. As baby boomers get older, they will have higher demands for specialty sleeping products to address increases in joints and muscles pains.
  • The U.S. Housing Market could affect the overall market for mattresses. If Americans add second homes and buy larger houses, this would likely increase mattress demand. This increased demand would result from a need to buy bedding for a secondary home and an increase in space leads to buying bigger mattresses. On the flip side, if subprime woes depress the housing market, the demand for mattresses will likely fall.
  • A U.S. recession could adversely affect Sealy's sales. With the majority of revenue being generated in the United States, weak consumer spending could hurt Sealy's margins. Sealy's management has shown a price-cutting strategy in a softening market[19]. If the consumer is overextended, he or she may opt to withhold renewing their mattress or buy the cheaper traditional one. The top end of Sealy's offerings cost as much as $5,000 per mattress.


[edit] Competition and Market Share

The mattress industry consists a few large national players, Serta, Sealy (ZZ), Select Comfort (SCSS), Simmons, Tempur-pedic International (TPX), and Spring Air. These six leaders account for more than 60% of sales for the industry, which is made up of approximately 500 U.S. manufacturers[20].

Bedding products fall in either traditional and/or specialty sleep products and most companies have developed products in recent years to address the faster growing specialty segment. Sealy (ZZ), is the largest bedding manufacturer in the world by sales and dominates the traditional sleep product market and has made some inroads into the specialty products market (8% of sales in 2006).

According to to the International Sleep Products Association, wholesale bedding manufacturers reported total sales of $6.4 billion in 2005, with a 6.3% increase in 2006[21]. Wholesale bedding shipments increased at a compound annual growth rate of 6.8%, 7.2%, and 6.8% for the 5-year, 10-year, and 20-year periods ended 2005, respectively[22]. The market for U.S. bedding retail industry was $12 billion in 2005 and estimated to have been $12.5 billion in 2006[23].

The following table shows total domestic sales figures, along with the number of retail outlets, for the largest firms in the mattress manufacturing industry.



[edit] U.S. Retail Bedding Market Share

[24][25][26][27]

Company 2006 Domestic Net Sales (in $millions) 2005 Domestic Net Sales (in $millions) Carrying Retail Outlets 2006 Domestic Market Share
Sealy (ZZ) 1,209 1,160 7,000 9.7%
Simmons Bedding 961.6 855.3 11,700 7.7%
Serta 881 811 N/A 7.0%
Select Comfort (SCSS) 806 689.5 1,241 6.4%
Tempur-Pedic (TPX) 621.8 536.3 6,050 5.0%
Spring Air 329 357 N/A 2.6%

[edit] References

  1. Sealy Corp Form 10-K, Fiscal Year 2006, "Products", Page 2
  2. Sealy Corp Form 10-K, Fiscal Year 2006, "Customers", Page 2
  3. Select Comfort (SCSS), Fiscal Year 2006, "Risk Factors", Page 12
  4. Sealy Corp Form 10-K, Fiscal Year 2006, "Operations", Page 3
  5. http://www.sealy.com/
  6. Sealy (ZZ) Form 10-K, Fiscal Year 2006, "Business", Page 1
  7. Sealy (ZZ) Form 10-K, Fiscal Year 2006, "Business", Page 1
  8. Sealy (ZZ) Form 10-K, Fiscal Year 2006, "Business", Page 1
  9. Sealy (ZZ) Form-10K, Fiscal Year 2006, "Geographical Distribution of Sales", Page 18
  10. Sealy (ZZ) Form-10K, Fiscal Year 2006, "Geographical Distribution of Sales", Page 18
  11. Sealy (ZZ) Form-10K, Fiscal Year 2006, "Geographical Distribution of Sales in $millions", Page 18
  12. Sealy (ZZ) Form-10K, Fiscal Year 2006, "Geographical Distribution of Sales in $millions", Page 18
  13. Sealy Corp Form 10-K, Fiscal Year 2006, "Business", Page 1
  14. Sealy Corp Form 10-K, Fiscal Year 2006, "Selected Financial Data", Page 23
  15. Sealy (ZZ) Form-10Q, 3Q Fiscal Year 2007, "Results of Operations", Page 32
  16. Sealy (ZZ) Form 10 Q, Fiscal Year 2007 3Q, "Results of Operations", Page 34
  17. Tempur-pedic International (TPX) Form 10-K, Fiscal Year 2006, “Our Market Position”, Page 2
  18. Sealy (ZZ) Form 10 K, Fiscal Year 2006, "Risk Factors", Page 11-16
  19. Sealy (ZZ) Form 10 Q, Fiscal Year 2007 3Q, "Results of Operations", Page 34
  20. Simmons Form 10-K, Fiscal Year 2006, "Competition", Page 5
  21. Simmons Form 10-K, Fiscal Year 2006, "Industry", Page 2
  22. Select Comfort Form 10-K, Fiscal Year 2006, "Industry and Competition", Page 8
  23. Select Comfort Form 10-K, Fiscal Year 2006, "Industry and Competition", Page 8
  24. Sealy From 10-K, Fiscal Year 2006, "Results of Operations", Page 32
  25. Simmons Form 10-K, Fiscal Year 2006, "Customers", Page 4
  26. http://www.selectcomfort.com/corporation/investor_relations/select_comfort_investor_relations.cfm
  27. Tempur-Pedic Form 10-K, Fiscal Year 2006 "Comparing Sales", Page 27
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